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25

Replacing the Media 

NOTICE

Ion exchange resin may need to be replaced periodically 

due to physical breakdown caused by chlorine/chloramine 

disinfectants, or fouling caused by certain metals such as 

iron and manganese. Dispose of old media and/or con-

tainers in accordance with local, regional, national, and/or 

international regulations.

  1.  Mark the location of the mineral tanks on the floor incase they 

need to be moved once all water, resin and gravel has been 

removed. This will help with realignment of the plumbing after 

media replacement. DO NOT attempt to move a mineral tank 

that contains media and or water.

  2.  For PWS10T Series Systems- Place the bypass valve into the 

bypass position. 

For PWS15T Series Systems open the bypass valve. 

  3.  For PWS15T series systems, close the inlet and outlet  

isolation valves.

  4.  Locate “Manually Initiating a Regeneration” on page 16 for 

SXT controllers and follow the steps to place the system in 

the backwash position. This relieves any pressure inside both 

mineral tanks. Once the system cycles into the backwash 

position, confirm the top arrow of the control valve position 

indicator (See page 11 Figure 1) is pointing to Backwash, 

then unplug the control valve from the power outlet to keep 

the system in the backwash position. 

  5.  Disconnect the interconnecting tube assembly between the 

main control valve and second tank adapter. 

  6.  For PWS10T Series Systems- Disconnect the drain union 

plumbing fitting, then loosen the screws for the bypass 

mounting clips and separate the bypass valve from the  

control valve.  

For PWS15T Series- Disconnect the inlet, outlet, and drain 

union plumbing fittings. 

  7.  Disconnect the meter cable from the meter and from SXT P1 

port located on the back of the control valve controller. Store 

the meter cable in a safe location.

  8.  Disconnect the brine tubing from the control valve’s brine  

connection port.

  9.  Disconnect the power supply cable from SXT P2PWR port 

located on the back of the control valve controller.

10.  Remove the control valve from the mineral tank by turning 

the control valve counter-clockwise when viewed from above. 

Keeping a firm grip on the control valve, continue to rotate 

until it can be lifted off of the top of the mineral tank. Repeat 

this step for the second tank adapter. Store the control valve 

and second tank adapter in a safe location.

11.  Note the top of the distributor tube. It must be flush with the 

top of the tank. If it is above the top of the tank by more than 

1/2" the distributor tube may have become disconnected from 

the distributor screen in the bottom of the mineral tank and 

must be reconnected.

12.  Obtain a length of 3/4" sch. 40 PVC that is the same height 

as the mineral tank and a length of 1" clear braided poly-vinyl 

hose. The hose must be long enough to reach the nearest floor 

drain. (Both of these can be acquired at a local hardware store). 

13.  Insert one end of the pipe inside the hose and the other end 

of the pipe into the top of the mineral tank and down into 

the resin media. Put the other end of the hose inside a water 

permeable bag and locate the bag over the floor drain.

14.  Insert a garden hose into the bag side of the poly-vinyl hose to 

fill the hose and PVC pipe with water. Air will bubble out of the 

tank. Once all the air is out of the hose and pipe, remove the 

garden hose from the polyvinyl hose to establish a siphon. The 

resin can then be siphoned into the bag. Use the garden hose 

to maintain a full water level in the mineral tank to. The bag end 

of the poly-vinyl hose must remain lower in elevation then the 

end of the PVC pipe in the mineral tank to maintain the siphon. 

The bag will retain the resin while the water flows down the 

drain. Use caution not to allow resin to enter the floor drain.

15.  Continue to siphon resin until it is completely evacuated from 

both mineral tanks. Gravel will clogged the siphon hose and, 

if it must be removed due to fouling, or to repair or replace a 

damaged distributor tube and screen, must be evacuated by 

other means.

16.  If replacing gravel, inspect lower distributor screens for  

damage and replace if necessary.

17.  To add new media and reconnect control valve to mineral 

tank follow General Installation steps 3-4J located on page 9  

of this manual.

18.  For PWS10T Series- Reconnect the control valve to the 

bypass valve assembly and drain line to the control valve. 

Then place the bypass valve into the service position.  

For PWS15T Series- Reconnect inlet, outlet, and drain 

plumbing to the control valve and tighten the plumbing union 

fittings on each of these plumbing lines.

19.  Reconnect brine tubing to brine connection port of control valve.
20.  Reconnect meter cable to meter. Then reconnect the other 

end of the meter cable to the SXT P1 port located on the 

back of the control valve controller.

21.  Reconnect the power supply cable to the SXT P2PWR port 

located on the back of the control valve controller.

22.  Open the inlet isolation valve slightly, until water can be heard 

flowing through the isolation valve and allow the mineral tank 

to fill with water. Air will come out of the drain line until the 

mineral tank is full of water. 

23.  Once water flow at the drain line is observed, plug the sys-

tem into the power outlet and advance the system through 

the remaining steps of regeneration by pressing the extra 

cycle button each time the control valve come to a stop until 

the position indicator arrives in the “Stand By” position. See 

Manually Initiating a Regeneration for help.

Summary of Contents for PWS10T Series

Page 1: ...IOM WQ PWS10T_15T Installation Operation and Maintenance 1 11 2 Commercial Water Softeners Series PWS10T PWS15T PWS10T Twin Alternating Systems PWS15T Twin Alternating Systems...

Page 2: ...ality components Simple programming corrosion resistant mineral tank s and an easy to service design ensures this system will be durable and easy to maintain Thank You The Watts Team Softened water pr...

Page 3: ...rheating of electronics may occur and ultraviolet rays from the sun may cause damage Operating ambient temperature 34 to 120 F 1 to 52 C Operating water pressure range 25 to 125psi 171 kPa to 8 6 bar...

Page 4: ...in is used to effectively exchange calcium and magnesium hardness cations for sodium cations in the water New or freshly regenerated ion exchange resin is saturated with sodium cations As calcium and...

Page 5: ...neration B System 7 2 Mineral Tanks 1 Meter Immediate Regeneration C System 14 2 8 Mineral Tanks 2 8 Meters Immediate Regeneration Progressive Flow Tank Staging GPM Threshold for Progressive Feature _...

Page 6: ...800 18 457 40 1016 500 227 PWS10T161E21 665 8 1692 665 8 1692 715 8 1819 161 8 409 331 8 841 18 457 40 1016 650 295 Series PWS15T MODEL NO DIMENSIONS WEIGHTS A B C D E F G in mm in mm in mm in mm in m...

Page 7: ...S15T171E21 16 x 65 4 0 80 lbs 24 x 41 600 120 K 80 K 60 24 25 40 15 25 7 0 PWS15T171F21 18 x 65 5 0 100 lbs 24 x 41 600 150 K 100 K 75 30 25 40 15 25 10 0 PWS15T171G21 21 x 62 7 0 100 lbs 24 x 50 800...

Page 8: ...be reached contact Watts customer service at 800 659 8400 Drain line flow controller for PWS10T Series is factory installed in valve s drain port Drain line flow controller for PWS15T may come loose...

Page 9: ...tubes during the loading of the media 4e Remove the funnel from the top of the tanks and plastic caps and tape from the top of the distributor tubes DO NOT PULL UP ON THE DISTRIBUTOR TUBES when remov...

Page 10: ...w arrow on the drain line flow controller must point towards the drain receptacle Only plumbing tape is allowed on the drain line flow controller fitting threads WARNING Operating a system without a d...

Page 11: ...backwash position then unplug the system Once water flow at the drain line is observed fully open the inlet valve and allow water to flow to drain for 15 minutes to flush the resin bed of any color I...

Page 12: ...roper drain connection follow all national state and local codes Do not construct drain line to elevations that exceed 4 feet above the control valve s drain port 11 The full weight of the piping and...

Page 13: ...5 Use factory supplied brine tubing Do not use smaller diameter tubing than what is supplied 16 Limit inlet pressure to not exceed maximum published operating pressure Installation Reference Notes For...

Page 14: ...14 Wiring Diagram SXT 9000 9500 42743 Rev A...

Page 15: ...e display will flash The parameter display will identify the destination cycle step BW BF RR etc and the data display will read Once the valve reaches the cycle step the display will stop flashing and...

Page 16: ...ontrol only enters the Program Mode with the valve in ser vice While in the Program Mode the control continues to oper ate normally monitoring water usage and keeping all displays up to date Control p...

Page 17: ...Times The time duration for each regeneration step Adjustable from OFF and 0 199 minutes NOTE If Othr is chosen under Valve Type then R1 R2 R3 etc will be displayed instead D1 D2 D3 D4 D5 D6 D7 Day o...

Page 18: ...ld the Extra Cycle button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 Display Format Display Code DF Thi...

Page 19: ...by V if volume capacity for a filter The Unit Capacity parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as ne...

Page 20: ...eneration the reserve will change based on the old reserve capacity and the previous day s water usage This option setting is identified by CR in the upper left corner of the screen 12 Day Override Di...

Page 21: ...ting and move to the next day Note that the control requires at least one day to be set to ON If all 7 days are set to Off the unit will return to Day 1 until one or more days are set to ON Figure 17...

Page 22: ...used at a time Figure 21 Figure 22 ST Range 0 to total number of cycles minus 1 Figure 23 ET Range Start time to total of all cycles Figure 24 Figure 25 VO Range 1 to Total Gallon Capacity Figure 26...

Page 23: ...used by the unit since last installation or last reset SV Software Version Displays the software version installed on the controller NOTE Some items may not be shown depending on control configuratio...

Page 24: ...dentified by RC in the upper left corner of the screen Figure 30 Figure 32 Figure 33 SXT Diagnostics Cont d Figure 31 7 Press the Up button Use this display to view the Total Volume data This option i...

Page 25: ...4 sch 40 PVC that is the same height as the mineral tank and a length of 1 clear braided poly vinyl hose The hose must be long enough to reach the nearest floor drain Both of these can be acquired at...

Page 26: ...y discolor ation continue to flush the resin bed until water at the drain is clear During this flush water is flowing through both tanks so a separate flush for the second tank is not necessary 25 The...

Page 27: ...OP 7 2 7300136 C9092 FIBERGLASS MINERAL TANK 10X54 ALMOND W 2 5 8 TOP 7 2 7300139 C9094X FIBERGLASS MINERAL TANK 12X52 ALMOND W 2 5 8 TOP 7 2 7300143 C9098 FIBERGLASS MINERAL TANK 14X65 ALMOND W 4 8 T...

Page 28: ...8488 V2003 A MCH 02 PVC DRAIN FLOW CONTROL PVC 1 HOUSING F 12 20 GPM BUTTONS 2 1 68108568 V7102 3 5 FC BUTTON 3 5 GPM F 12 SOFTENER 2 1 68108569 V7103 05 FC BUTTON 5 0 GPM F 14 SOFTENER 2 1 68108571 V...

Page 29: ...02491 G2002B BRINE TANK 18X40 BLK EMPTY 11 1 68102494 G2003 BRINE TANK 24X41 BLK EMPTY 11 1 68102500 G2004 BRINE TANK 24X50 BLK EMPTY 11 1 68102511 G2009 BRINE TANK 30X50 BLK EMPTY 12 1 68102634 H7007...

Page 30: ...EAD ITEM NO QTY ORDERING CODE DESCRIPTION 1 1 7300344 K4562103 76 9000 POWERHEAD ASSEMBLY F 9000 9500 SXT W SXT CONTROLLER NO COVER OR TRANSFORMER 2 1 68104394 K4519674 TRANSFORMER 120V 24V USA 9 6VA...

Page 31: ...31 Replacement Parts SXT Controller Assembly SXT CONTROLLER ASSEMBLY ITEM NO QTY ORDERING CODE DESCRIPTION 1 1 7300304 K4542777 SXT CONTROLLER F 9000 9500 1...

Page 32: ...9100 W 5 GPM BLFC 1 5 GPM DLFC 9 1 68104595 K4560350 BRINE VALVE ASSEMBLY 9000 10 1 68104484 K4560022 100 BRINE FLOW CONTROL ASSEMBLY 1 00 GPM 3 8 F 9000 10 1 68104485 K4560022 25 BRINE FLOW CONTROL...

Page 33: ...512085 FLOW CONTROL WASHER 1 2 GPM F 6 TANK 13 1 68104110 K4512086 FLOW CONTROL WASHER 1 5 GPM F 8 TANK 13 1 68104111 K4512087 FLOW CONTROL WASHER 2 0 GPM F 9 TANK 13 1 68104112 K4512088 FLOW CONTROL...

Page 34: ...F UPPER 9500 NATURAL 3 1 68104544 K4560108 PISTON ASSEMBLY F UPPER 9500 4 1 68104565 K4560133 01 SEAL SPACER KIT F LOWER 9500 5 1 68104545 K4560109 PISTON ASSEMBLY F LOWER 9500 6 1 68104172 K4513577...

Page 35: ...510914 BL INJECTOR THROAT 2 BLUE 11 1 68104089 K4510914 G INJECTOR THROAT 4 GREEN 11 1 68104090 K4510914 R INJECTOR THROAT 0 RED 11 1 68104091 K4510914 W INJECTOR THROAT 1 WHITE 11 1 68104092 K4510914...

Page 36: ...2 INTERCONNECTING TUBE ASSEMBLY TO 2ND TANK F 9000 W 8 5 TUBES F 12 TANKS 2 1 68104288 K4515823 14 INTERCONNECTING TUBE ASSEMBLY TO 2ND TANK F 9000 W 10 5 TUBES F 14 TANKS 2 1 68104289 K4515823 16 INT...

Page 37: ...1 1 68104705 K4560715 16 INTERCONNECTING TUBE ASSEMBLY TO 2ND TANK F 9500 F 14 16 TANKS 1 1 68104706 K4560715 20 INTERCONNECTING TUBE ASSEMBLY TO 2ND TANK F 9500 F 18 20 TANKS 1 1 68104707 K4560715 24...

Page 38: ...0 NO FLOW CONTROLLER 1 1 68104503 K4560037 630 BRINE VALVE ASSEMBLY 1600 F 9500 W 1 0 GPM FLOW CONTROLLER 2 1 68104340 K4516960 BRINE TUBE 1600 F 9500 3 1 68104482 K4560020 25 BRINE FLOW CONTROL ASSEM...

Page 39: ...OW CONTROLLER 2 1 68104339 K4516959 BRINE TUBE 1700 F 9500 3 1 68104109 K4512085 FLOW CONTROL WASHER 1 2 GPM 3 1 68104110 K4512086 FLOW CONTROL WASHER 1 5 GPM 3 1 68104111 K4512087 FLOW CONTROL WASHER...

Page 40: ...16959 BRINE TUBE 1700 F 9500 3 1 68104109 K4512085 FLOW CONTROL WASHER 1 2 GPM 3 1 68104110 K4512086 FLOW CONTROL WASHER 1 5 GPM 3 1 68104111 K4512087 FLOW CONTROL WASHER 2 0 GPM 3 1 68104112 K4512088...

Page 41: ...Parts 3 4 Plastic Electronic Turbine Meter Assembly 3 4 PLASTIC ELECTRONIC TURBINE METER ASSEMBLY ITEM NO QTY ORDERING CODE DESCRIPTION 1 1 68104664 K4560626 METER ASSEMBLY 3 4 ELECTRONIC TURBINE W C...

Page 42: ...nic Turbine Meter Assembly 11 2 INCH PLASTIC ELECTRONIC TURBINE METER ASSEMBLY ITEM NO QTY ORDERING CODE DESCRIPTION 1 1 68104737 K4561560 13 METER ASSEMBLY 11 2 PLASTIC ELECTRONIC 2 2 68110410 K45415...

Page 43: ...sembly Stainless Steel For 9000 BYPASS VALVE ASSEMBLY STAINLESS STEEL FOR 9000 ITEM NO QTY ORDERING CODES DESCRIPTION 1 1 7300307 K4560040SS BYPASS VALVE ASSEMBLY 3 4 STAINLESS 1 1 7300308 K4560041SS...

Page 44: ...generation Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Remove piston and clean control valve Loss of mineral through drain line Air...

Page 45: ...erify that it functions correctly If the error re occurs unplug the unit and contact technical support 2 Regen Failure The system has not regenerated for more than 99 days or 7 days if the Control Typ...

Page 46: ...46 Water Softener Flow Diagrams 2 Backwash Position 1 In Service Position 3 Tanks Switching Position Meter Initiated Regeneration 4 Brine Draw Position 5 Slow Rinse...

Page 47: ...47 7 Brine Tank Fill Position 6 Rapid Rinse Position 8 In Service Position Tanks Switched Water Softener Flow Diagrams...

Page 48: ...48 Flow Data and Injector Draw Rates Down Flow 9000 9500 Injector Flow Data 1600 Series Injectors...

Page 49: ...49 Flow Data and Injector Draw Rates Down Flow 9500 Injector Flow Data 1600 1700 Series Injectors...

Page 50: ...0 Brine System Standard Size Color 0 Red 1 White 2 Blue 3 Yellow 4 Green Injector Nozzle and Throat Chart for 1600 1700 Brine Systems 1700 Brine System Standard Size Color 3C Yellow 4C Green 5C White...

Page 51: ...________________________________________________________________________________________________________ _______________________________________________________________________________________________...

Page 52: ...arranty period the Company will at its option replace or recondition the product without charge Disclaimer of Warranty THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN B...

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