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C. Pretreatment

The RO feed water must be pretreated in order to prevent mem-

brane damage and/or fouling. Proper pretreatment is essential for 

reliable operation of any RO system.
Pretreatment requirements vary depending on the nature of the feed 

water. Pretreatment equipment is sold separately. The most common 

forms of pretreatment are described below.

Media Filter -

 Used to remove large suspended solids (sediment) 

from the feed water. Backwashing the media removes the trapped 

particles. Backwash can be initiated by time or differential pressure.

Water Softener -

 Used to remove calcium and magnesium from 

the feed water in order to prevent hardness scaling. The potential 

for hardness scaling is predicted by the Langelier Saturation Index 

(LSI). The LSI should be zero or negative throughout the unit unless 

approved antiscalents are used. Softening is the preferred method of 

controlling hardness scale.

Carbon Filter -

 Used to remove chlorine and organics from the 

feed water. Free chlorine will cause rapid irreversible damage to the 

membranes.

The residual free chlorine present in most municipal water supplies 

will damage the thin film composite structure of the membranes 

used in this unit. Carbon filtration or sodium bisulfite injection should 

be used to completely remove the free chlorine residual.

Chemical Injection -

 Typically used to feed antiscalant, coagulant, 

or bisulfite into the feed water or to adjust the feed water pH.

Prefilter Cartridge -

 Used to remove smaller suspended solids and 

trap any particles that may be generated by the other pretreatment. 

The cartridge(s) should be replaced when the pressure drop across 

the housing increases 5 - 10 psig over the clean cartridge pressure 

drop. The effect of suspended solids is measured by the silt density 

index (SDI) test. An SDI of five (5) or less is specified by most mem-

brane manufacturers and three (3) or less is recommended.

Iron & Manganese -

 Iron should be removed to less than 0.1 ppm. 

Manganese should be removed to less than 0.05 ppm. Special me-

dia filters and/or chemical treatment is commonly used.

pH

 - The pH is often lowered to reduce the scaling potential. If the 

feed water has zero hardness, the pH can be raised to eliminate 

CO2.

Silica:

 Reported on the analysis as SiO2. Silica forms a coating on 

membrane surfaces when the concentration exceeds its solubility. 

Additionally, the solubility is highly pH and temperature dependent. 

Silica fouling can be prevented with chemical injection and/or reduc-

tion in recovery.

2

I. Introduction

The separation of dissolved solids and water using RO membranes 

is a pressure driven temperature dependent process. The membrane 

material is designed to be as permeable to water as possible, while 

maintaining the ability to reject dissolved solids.
The main system design parameters require the following:
•  Internal flows across the membrane surface must be high enough 

to prevent settling of fine suspended solids on the membrane 

surface.

•  The concentration of each dissolved ionic species must not exceed 

the limits of solubility anywhere in the system.

•  Pre-treatment must be sufficient to eliminate chemicals that would 

attack the membrane materials.

PWR25111011  PWR25112011  PWR25113011  PWR25113021 

Maximum Productivity 

(gallons per day) 

150 

250 

600 

1200

Quality  

(membrane rejection) 

98 % 

98 % 

98 % 

98 %

Recovery  

(user adjustable) 

15 - 75 % 

15 - 75% 

15 - 75 % 

30 - 75 %

Membrane Size 

2.5" x 14" 

2.5" x 21" 

2.5" x 40" 

2.5" x 40"

Number Of Membranes 

1

1

1

2

Dimensions W x H x D 

(approximate inches) 

22 x 32 x 12 

22 x 52 x 12

Prefilter  

(system ships with one 

5 micron cartridge) 

10"

Feed Water Connection 

1

2

" NPT

Product Water 

Connection (tubing OD) 

3

8

"

Reject Water 

Connection (tubing OD) 

3

8

"

Feed Water Required 

(maximum) 

2.4 gpm

Feed Water Pressure 

(minimum) 

20psi

Drain Required  

(maximum) 

2.4 gpm

Electrical Requirement 

120 VAC 60 Hz 8 amps

Motor Horse Power 

1

2

Shipping Weight  

(estimated pounds) 

50 

50 

60 

70

Notes: 

•  Maximum production based on a feed water of 77°F, SDI < 3, 1000 ppm TDS, 

and pH 8.

Individual membrane productivity may vary (± 15%). May be operated on other 
feed waters with reduced capacity.
• Percent Rejection is based on membrane manufactures specifications; overall 

system percent rejection may be less.

A. Specifications

RO Membrane

Feed Water

Product Water

Reject Water

B. RO Overview

Reverse osmosis systems utilize semipermeable membrane ele-

ments to separate the feed water into two streams. The pressurized 

feed water is separated into purified (product) water and concentrate 

(reject) water. The impurities contained in the feed water are carried 

to drain by the reject water. It is critical to maintain adequate reject 

flow in order to prevent membrane scaling and/or fouling.

Summary of Contents for PWR2511 Series

Page 1: ...ng and selection of this system Notes Changes in operating variables are beyond the control of Watts The end user is responsible for the safe operation of this equipment The suitability of the product water for any specific application is the responsibility of the end user Successful long term performance of an RO system depends on proper operation and maintenance of the system This includes the i...

Page 2: ...e analysis as SiO2 Silica forms a coating on membrane surfaces when the concentration exceeds its solubility Additionally the solubility is highly pH and temperature dependent Silica fouling can be prevented with chemical injection and or reduc tion in recovery 2 I Introduction The separation of dissolved solids and water using RO membranes is a pressure driven temperature dependent process The me...

Page 3: ...nlet and outlet pressures of the prefilter The difference between these two gauges is the prefilter differential pressure F Pump Discharge Pressure Gauge Indicates the membrane feed pressure G Reject Flow Meter Indicates the reject flow rate in gallons per minute gpm H Product Flow Meter Indicates the product flow rate in gallons per minute gpm I Prefilter Housing Contains the RO prefilter J Autom...

Page 4: ...ound fault interrupt GFI is recommended D Startup 1 Verify that the pretreatment equipment is installed and working properly Verify that no free chlorine is present in the feed water 2 Verify that the on off switch is in the off position 3 Install a 10 five micron filter cartridge in the prefilter housing 4 Open the reject control valve completely Figure 1 item C by turning it counterclockwise 5 C...

Page 5: ...FEED WATER TEMP FEED WATER HARDNESS FEED WATER CHLORINE LEVEL PRE FILTER INLET PRESSURE PRE FILTER OUTLET PRESSURE REMARKS Note Change the prefilter when the differential pressure increases by 5 10psi over the clean differential pressure Clean the RO membrane s when the product flow drops by 15 or more See appendix ...

Page 6: ...ion of pretreatment system e g coagulation process Resin activated carbon treatment Clean with high pH detergent Increased Increased Decreased Most severe in the first stage Chlorine oxidant attack Chlorine analysis of feed Destructive element test Check chlorine feed equipment and dechlorination equipment Increased Increased Decreased Most severe in the first stage Abrasion of membrane by crystal...

Page 7: ...e feed flow 5 Record the serial numbers of the new membranes 6 Lightly lubricate the brine seals on the new membranes with clean water 7 Install the new membranes in the direction of flow with the brine seal end going in last 8 Lightly lubricate the end cap internal and external O rings with glycerin 9 Install the end caps and secure them with the U pins 10 Reconnect the tubing to the pressure ves...

Page 8: ... warranties are exclusive and are the only remedies for breach of warranty EXCEPT FOR THE APPLICABLE PRODUCT WARRANTY IF ANY WATTS MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW WATTS HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULA...

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