background image

21

APPENDIX A. CONTROLLER PROGRAMMING: PARAMETERS EXPLAINED

Parameter 

Value 

Range 

Example 

Input Switch Behaviors 

Tank Level Switch de-Bounce 

Seconds 

2.0 

This specifies the time that the tank switch must be closed or open before the controller accepts it as a valid condition. This helps to prevent  

nuisance tripping of the RO especially in small or turbulent tanks 
Pressure Switch de-Bounce 

Seconds 

Pretreat Switch de-Bounce 

Seconds 

This is the time that the pretreat switch must be OPEN before the controller accepts it as a valid condition. The function is to prevent nuisance  

tripping of the RO especially in small or turbulent tanks 

Pump/Inlet Solenoid Behaviors 

Pump start delay 

Seconds 

10 

On RO start-up, after the tank switch opens, the inlet solenoid valve is energized. When the inlet pressure switch closes this begins the “Pump start delay”. If the pressure switch remains closed, 

the pump will start after 10 seconds. 
Inlet Solenoid stop delay 

Seconds 

This value sets the delay for the inlet solenoid valve to be de-energized following the de-energizing of the motor on Tank Full RO shut down. This prevents the pump from operating against a 

closed suction as the pump spins down. Time values greater than 1 or 2 seconds may require an inlet valve that will operate with 0psi differential pressure. 

Low Inlet Pressure Behaviors 

Pump start retry interval (restart delay after LP fault) 

Seconds 

60 

When the inlet pressure switch opens, the controller de-energizes the motor and the inlet solenoid valve remains open. The controller will continue to monitor the inlet pressure switch. After the 

switch is closed for the duration of the “Pump start retry interval” the motor is re-energized. 
Low pressure fault shutdown, # of faults 

Faults 

Low pressure fault shutdown, time period to count faults 

Minutes 

10 

Low pressure fault shutdown, reset after shutdown (0 value = no restart) 

Minutes 

60 

These three values work together to determine how the RO handles Low Pressure conditions. The first two values, “# of faults” and “time period to count faults”, sets the limit for the number of 

low fault conditions over time that are required to place the RO in “Low Pressure Fault Shutdown”. The third value sets the duration of the “Low Pressure Fault Shutdown” which is the period 

that the RO will remain idle before trying to restart. The purpose of the Low Pressure Fault Shutdown is to prevent an RO from turning OFF/ON repeatedly without any limit. 
Low pressure timeout fault 

Seconds 

60 

If the inlet valve is open, but the pressure isn’t sufficient to close the inlet pressure switch, the RO would run indefinitely on line pressure. This value sets the time limit for the RO to operate with 

the inlet valve open with Low Pressure as indicated by an Open inlet pressure switch before a Low Pressure Fault is added to the counter above. 

Flush Behavior

Time from last flush before Flush on Shutdown 

Minutes

15

Minimum operation before Flush on Shutdown 

Minutes

60

Flush duration on Shutdown 

Seconds

60

Periodic Flush interval 

Minutes

60

Periodic Flush duration 

Seconds

30

Unit Idle Flush interval  

Minutes

0

The Unit Idle Flush Interval sets a time after which the RO will start-up and run in the flush mode. This is disabled by default because of the danger of over-flowing a tank if not properly imple-

mented. It is intended for environments where leaving the RO idle for long periods would invite bio-fouling. (0)=disabled 
Unit Idle Flush duration  

Seconds

0

Sets the duration of the Idle Flush. (0)=disabled 

Timed Manual Run - Duration of Manual Run 

Minutes

5

Timed Manual Flush - Duration of Manual Flush 

Minutes

5

Conductivity Probe Sample Rate 

Seconds

2

Conductivity Shutdown (0)=disabled

Minutes

0

Summary of Contents for Pure Water PWR4021 Series

Page 1: ...ial Reverse Osmosis Systems Series PWR4021 IOM WQ PWR4021 WARNING Please read carefully before proceeding with installation Your failure to follow any attached instructions or operating parameters may...

Page 2: ...evention of fouling or scaling of the membranes is not only a mat ter of system design but also a matter of proper operation Record keeping and data normalization are required in order to know the act...

Page 3: ...day gallons per minute Maximum production based on standard membranes and feed water of 25 C SDI 3 1000 ppm TDS and pH 8 Individual membrane productivity may vary 15 3600 2 5 5400 3 75 7200 5 0 9000...

Page 4: ...pplies will damage the thin film composite structure of the membranes used in this unit Carbon filtration or sodium bisulfite injection should be used to completely remove the free chlorine residual C...

Page 5: ...sure Gauge Indicates the pump dis charge pressure G Reject Pressure Gauge Indicates the reject pressure H Reject Flow Meter Indicates the reject flow rate in gallons per minute gpm I Product Flow Mete...

Page 6: ...6 Figure 2 B Controller Drawing...

Page 7: ...7 B Controller Drawing continued Figure 3...

Page 8: ...e in the prefilter housing Figure 1 item K 4 Open the reject control valve completely Figure 1 item B by turning it counterclockwise Close the reject recycle control valve completely Figure 1 item C b...

Page 9: ...r Retighten to 25 in lbs when vent port runs a steady stream of water Vented Priming Plug Drain Plug It is very important to vent the mechanical seal during startup Failure to vent the seal may result...

Page 10: ...AC 1 amp Motor Contactor Coil 24 VAC 1 amp Circuit Protection Main Power Fuse F1 5 x 20 mm 2 Amp Relay XFMR Fuse F2 5 x 20 mm 0 125 Amp Other Dimensions 11 5 tall 9 3 wide 6 7 deep Nema 4X non metalli...

Page 11: ...24V3 Schematic Rev NC Dec 2015 POWER INPUT PUMP Contactor FLUSH VALVE INLET VALVE DIVERT ALARM Divert Valve Alarm contacts can be powered or dry contact selectable with switch S1 Close on Fault Alter...

Page 12: ...verview Keypad System On Off Up Arrow Down Arrow Manual Run Manual Flush Display 4 line 20 character Provides feedback on the system status CPU Board Conductivity Probe Connections Programing Port Ter...

Page 13: ...13 Figure 6 Wiring Diagram Pictorial Schematic of a Typical ROC 4 System...

Page 14: ...d updates of CPU 4 firmware Main interface port Connects via ribbon cable to Terminal Board Detailed View Optional Feed Conductivity Probe Permeate Conductivity Probe Programming Port Standard USB pri...

Page 15: ...15 Figure 8 Controller Detail Terminal Board TB 3 See Fig 3 for schematic TB24V3...

Page 16: ...Tee or equivalent location Orient the probe so that air cannot become trapped in the area near the probe Conductivity Probe Flow Flow Input wiring for new jumper less transformer Line 2 input for 460...

Page 17: ...ls on the CPU Board See Figure 6 Repeat Steps 6 7 for the Feed Conductivity cell if your system will utilize both feed and permeate conductivity measurement 6 Provide power to the RO system 7 Press th...

Page 18: ...ramming Accessing the hidden menus 1 With the System ON Press and Hold the UP and DOWN Arrows 2 With the UP and Down Arrows depressed press the System On Off Switch The menu will switch to the RO Pres...

Page 19: ...delay Seconds 5 5 1 1 Pump start retry interval restart delay after LP fault Seconds 60 60 60 60 Low pressure fault shutdown of faults Faults 5 5 5 5 Low pressure fault shutdown time period to count f...

Page 20: ...20 Figure 11 Controller Programming Menu Navigation...

Page 21: ...ts 5 Low pressure fault shutdown time period to count faults Minutes 10 Low pressure fault shutdown reset after shutdown 0 value no restart Minutes 60 These three values work together to determine how...

Page 22: ...Fault Permeate conductivity is higher than the alarm set point Line 1 Service Fault Line 2 Permeate TDS xxx ppm or Permeate Cond xxx uS Line 3 Alarm SP xxx ppm or Alarm SP xxx uS Line 4 To Reset Push...

Page 23: ...ing Programming Interface Overview The Programming interface is a Windows based tool for making changes to the ROC software This screen shows the RO settings available There are 4 field selectable set...

Page 24: ...x B Controller Programming Programming Interface Overview The WQ screen allows the configuration of the conductivity probes The status screen shows the input and output status and other operational in...

Page 25: ...UCT TDS PPM FEED WATER TEMP FEED WATER HARDNESS FEED WATER CHLORINE LEVEL PRE FILTER INLET PRESSURE PRE FILTER OUTLET PRESSURE REMARKS Note Change the prefilter when the differential pressure increase...

Page 26: ...pes and vessels Shock dosage of sodium bisulfite Continuous feed of low conc Of bisulfite at reduced pH Formaldehyde sterilization Clean with alkaline anionic surfactant Chlorine dosage up stream with...

Page 27: ...e drop Use higher voltage on transformer terminals or reduce load Check connections Check conductors for proper size Broken rotor bars or loose rotor Look for cracks near the rings A new rotor may be...

Page 28: ...earing Check alignment side and end thrust Broken ball or rough races Replace bearing first clean housing thoroughly These instructions do not cover all details or variations in equipment nor provide...

Page 29: ...Membrane Replacement 1 Turn off the system and close the feed water shutoff valve 2 Disconnect the membrane feed hoses by loosing the brass fittings between the end of the hoses and the pressure vess...

Page 30: ...llowing tables are intended as a guide to determining the flow rates for the PWR4021 series RO systems All flows are in gallons per minute GPM Nominal flows for systems with reject recycle and a feed...

Page 31: ...31 Notes...

Page 32: ...y remedies stated in such warranties are exclusive and are the only remedies for breach of warranty EXCEPT FOR THE APPLICABLE PRODUCT WARRANTY IF ANY WATTS MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED...

Reviews: