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Installation Instructions

Step 1                                                                                  

Confirming RF-3000LE is Calibrated

Start up your Rionfuser™ RF-3000LE and it will perform a Self Test. If the Cal 

Due date has passed or is within the life of your project, then STOP, and con-

tact your Orion Representative for instructions on how to get your machine 

recalibrated. Watts disclaims all liability for installations performed with a 

Rionfuser past its calibration date.
For additional information reference the RF-3000LE Instruction Manual            

included in the carrying case.

Step 2
Preparing the Pipe

Material preparation is essential to achieving satisfactory fusion results. Deburr all 

field-cut pipe ends. Following the coupling insertion depth chart, mark the coupling 

insertion depth from the end of the pipe/fitting to insure that the coupling is properly 

positioned during the fusion cycle. Then, using 60 grit emery cloth, abrade the 

marked ends of the pipe and fitting to remove the natural “sheen” of the plastic. After 

abrading, clean all joint surfaces thoroughly with isopropyl alcohol to remove any dirt, 

grease and the contaminants left from the sandpaper and any other foreign matter 

from the surface. We suggest using a spray bottle with 90% or higher isopropyl 

alcohol to soak a lint resistant cloth to thoroughly wipe the joint surface clean.

COUPLING INSERTION DEPTH MARKING

Pipe Diameter

Mark Distance from Pipe End

in.

in.

1

2

1

2

1

3

3

8

4

3

8

6

2

8

5

8

10

5

8

12

5

8

Abrade surface

Mark coupling depth

From table

Summary of Contents for ORION RF-3000LE

Page 1: ...erence WARNING Local building or plumbing codes may require modifications to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the local codes should be followed This product must be installed by a licensed contractor in accordance with local codes...

Page 2: ...date has passed This will not prevent the processor from performing fusions however the processor should be calibrated as soon as possible Service Contact Information Calibrating your Rionfuser Electrofusion Processor 1 Send the processor to a WATTS service center and let our technicians do it Call 302 451 1088 to make arrangements for service and to obtain an RMA number for the return Every effor...

Page 3: ...eplaceable output cable ends User accessible fuse Emergency stop switch Can store fusion information for 1 000 fusions Specification Hermetically sealed joints conforming to ASTM F1290 Technique 1 are to be produced for the Orion chem ical piping system using the Orion Rionfuser machine model RF 3000LE an electrofusion processor designed to be used exclusively with Orion RFCF electrofusion couplin...

Page 4: ...ipe ends Following the coupling insertion depth chart mark the coupling insertion depth from the end of the pipe fitting to insure that the coupling is properly positioned during the fusion cycle Then using 60 grit emery cloth abrade the marked ends of the pipe and fitting to remove the natural sheen of the plastic After abrading clean all joint surfaces thoroughly with isopropyl alcohol to remove...

Page 5: ... the fusion assembly area If ambient temperature has dropped below 60F in the last 24 hrs we recommend the use of warming blankets to support wrap and protect the pipe during the fusion process With the Rionfuser unit connected to a dedicated power source and powered ON connect the lead cables to the coupling Step 5 Selecting Fitting Style The unit will now prompt the installer to SELECT FITTING S...

Page 6: ...All other fusions should be performed using the STANDARD cycle which is selected by pressing the START button Step 8 Verifying Welding Parameters The screen will display VERIFY WELDING PARAMETERS and an audible beep will sound to indicate the fusion unit is ready to begin welding Verify the welding data displayed on the screen matches the joint being fused If the information is incorrect press the...

Page 7: ...for the next joint To download completed fusion data please see our IOM OR RIONFUSE 2128 for instructions Successful weld completion screen NOTICE Do not stress newly fused joints until fully cooled to ambient typ ically 10 20 minutes depending on size Successful weld comple tion screen does not eliminate need for system leak testing POLYPROPYLENE RIONFUSE CF COUPLING Pipe Size Fusion Time Fusion ...

Page 8: ...imilar to the following will be displayed as the download proceeds 5 After the download is complete the processor will return to the CONNECT FITTING screen You may now disconnect the USB flash drive from the USB Host Port to resume normal operation NOTE Only new fusions performed since the last download will be written to the drive The USB flash drive must be formatted using FAT or FAT32 with a se...

Page 9: ... applications When fusing with utility power a dedicated connection to the service panel is recommended because the potential amperage draw is very high Generators Fuel powered generators are also a good source of electrical power for the Rionfuser Electrofu sion Processor Always make a note of the minimum fitting power requirements Additional power capacity is recommended for intangibles i e powe...

Page 10: ...it will not fuse until it has been calibrated To schedule a calibration please see page 2 for instructions and contact information 90 DAY REMINDER Calibration Due On mm dd yyy PRESS START General Maintenance Changing the Fuse This section applies to the RF 3000LE Electrofusion Processor only The Rionfuser LT Elec trofusion Processor has no external fuse that can be changed Important Notes The fuse...

Page 11: ...tunity to inspect any product alleged to be defective and the installation or use thereof NO WARRANTY IS INCLUDED AGAINST ANY EXPENSE FOR REMOVAL REINSTALLATION OR OTHER CONSEQUENTIAL DAMAGES ARISING FROM ANY DEFECT THE WARRANTIES SET OUT ABOVE ARE THE ONLY WARRANTIES MADE AND ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS...

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