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Standard Components

Operation

The Combination Pressure Reducing and Pressure Sustaining 
Automatic Control Valve (ACV) is designed to automatically reduce 
a fluctuating higher upstream pressure to a constant lower down-
stream pressure regardless of varying flow rates, and will throttle to 
sustain a minimum upstream pressure. It is controlled by a normally 
open, pressure reducing pilot designed to: 1) Open (allowing fluid 
out of the main valve cover chamber) when downstream pressure is 
below the adjustable setpoint, and 2) Close (allowing fluid to fill the 
main valve cover chamber) when downstream pressure is above 
the adjustable setpoint. A decrease in downstream pressure causes 
the valve to modulate toward an open position, raising downstream 
pressure. An increase in downstream pressure causes the valve to 
modulate toward a closed position, lowering downstream pressure.

The normally closed sustaining pilot remains open when upstream 
pressure is above the adjustable setpoint, and modulates toward 
a closed position if upstream pressure falls below the setpoint. As 
the sustaining pilot closes, fluid is directed into the main valve cover 
chamber, allowing the valve to modulate toward a closed position, 
raising upstream pressure. Normal pressure reducing operation 
resumes when upstream pressure is above the sustaining pilot 
setpoint, and downstream pressure is below the reducing pilot set-
point.

1 – Main Valve (M100 - Single Chamber)  

2 – Pressure Reducing Control 

3 – Pressure Sustaining Control 

4 – Fixed Orifice

X – Isolation Cocks

1

X

X

X

Y/FC

4

2

3

AOS

CLOSES VALVE

OPENS VALVE

FLOW

P/L

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 
adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 
from damaging over-pressure.

1.  Prior to installation, flush line to remove debris.

2.  Install valve so the flow arrow matches flow through the line, and gauges to monitor valve inlet and outlet pressures. A Position 

Indicator can be installed to provide visual indication of valve position and operation without disassembly.

3.  Install isolation valves upstream and downstream of the main valve.

4.  Open the isolation ball valves in the control tubing if so equipped. Failure to open these will prevent the valve from functioning 

properly.

5.  Install pressure gauges at locations upstream and downstream of the valve.

Note: 

If using butterfly valves, ensure valve disc does not contact the main valve.

6.  Provide adequate clearance for valve servicing and maintenance. Refer to valve servicing dimensions on next page.

7.  Avoid installing valves 6" and larger in the vertical position (main valve stem horizontal). Automatic Control Valves (ACVs) are 

designed for horizontal in-line installation, with the cover facing up (main valve stem vertical). Slow operation or premature stem and 
guide wear may occur if valve is not installed according to factory recommendations. Consult factory for detailed engineering review 
prior to ordering if valve is to be installed other than horizontally in-line.

8.  If valve is equipped with a pilot control system, extra precautions should be made during installation to protect the piping circuit 

from damage. Only remove the pilot control system from the valve if necessary. Tubing and fittings should be kept clean and 
replaced exactly as removed. Consult appropriate hydraulic schematic to ensure proper re-assembly.

9.  After installation, vent entrapped air from valve cover and pilot system by following instructions on Technical Bulletin.

Installation

LFM115-2 (Globe) Pressure Reducing Control Valve with 
Pressure Sustaining Feature

2          IOM-ACV-115-2_6115-2   2115 

EDP# 1917033 

© 2021 Watts

Summary of Contents for LFM115-2

Page 1: ...etting the Pressure Reducing Control 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing code...

Page 2: ...o bring the valve into service in a controlled manner to protect the system from damaging over pressure 1 Prior to installation flush line to remove debris 2 Install valve so the flow arrow matches flow through the line and gauges to monitor valve inlet and outlet pressures A Position Indicator can be installed to provide visual indication of valve position and operation without disassembly 3 Inst...

Page 3: ... does not include a bleed valve bleed air by loosen ing a fitting on the valve or a plug at the highest point of the valve assembly STEP 3 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve or loosened fitting Tighten the fitting when liquid begins to vent See Figure 1 Repeat the process until no air is trapped in the system Globe Angle Size ...

Page 4: ...into the cover and restricted flow out of the cover of the main valve If recovery of pressure is slow upon increased downstream demand turn the adjustment screw OUT counterclockwise increasing the rate of opening IF recovery of downstream pressure is too quick as indicated in a rapid increase in pressure possibly higher than the desired set point turn the adjustment screw IN clockwise decreasing t...

Page 5: ...ief Sustaining Control screw IN clockwise until the inlet pressure begins to increase or OUT counterclockwise to decrease stopping at the desired pressure See Figure 4 Step 4 Allow pressure to stabilize Step 5 Fine tune the relief sustaining setting as required as detailed in Step 3 Step 6 Open the upstream isolation valve to return to normal operation Clockwise to INCREASE inlet pressure Counterc...

Page 6: ...e specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation valv...

Page 7: ...mbly by partially opening from full closed position Improperly configured opening speed control if equipped Adjust opening speed control to verify functionality adjust as required Standard setting for opening speed control is 11 2 21 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open D...

Page 8: ... Remove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve body...

Page 9: ... brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 5 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel c...

Page 10: ... Nuts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in 1...

Page 11: ...l 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 17A...

Page 12: ...ot be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances ov...

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