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7

Troubleshooting Guide - Backflow Preventers

Problem

Cause

Solution

A.

  Valve spits periodically 

from the vent

A.1

 Fluctuating supply pressure.

A.1

  Install a soft seated check valve immediately upstream 

of the de vice. 

A.2

 Fluctuating downstream pressure

A.2

  Install a soft seated check valve downstream of the 

device close as possible to the shutoff valve. 

B.

  Valve drips continually 

from the vent

B.1

 Fouled first check

B.1

  Flush valve. If flushing does not resolve problem, dis-

assemble valve and clean or re place the first check.

B.2

 Damage or fouled relief valve seat.

B.2  

Clean or replace the relief valve seat.

B.3

  Relief valve piston O-ring not free to 

move due to pipe scale, dirt or build 

up of mineral deposits.

B.3  

Clean, grease or replace the piston O-ring. 

B.4

  Excessive back pressure, freezing, or 

water hammer has distorted the sec-

ond check.

B.4

  Elim i nate source of excessive backpressure or water 

hammer in the system downstream of the device. Use 

Watts No. 15 to eliminate water hammer. Replace 

defective second check assembly. 

In case of freezing; thaw, dis as sem ble and inspect  

internal components.

Replace as necessary.

B.5

  Electrolysis or relief valve seat or first 

check seats.

B.5

  Replace relief valve seat or inlet cover. 

Electrically ground the piping system and/or electri-

cally isolate the device with plastic pipe immediately 

upstream and down stream of the device.

B.6

  Valve improperly reassembled.

B.6

  If valve is dis as sem bled during installation, caution 

must be exercised to install check springs in their 

proper location.

C.

  Valve exhibits high 

pressure drop.

C.1

  Fouled strainer.

C.1

  Clean strainer element or replace.

C.2

 Valve too small for flows encountered.

C.2

  Install proper size device based upon 

flow requirements.

D.  

No water flows down-

stream of valve.

D.

  Valve installed backwards.

D.

  Install valve in accordance with flow direction arrow.

E.  

Valve does not test 

properly

E.1

  Follow manufacturer’s test procedure

E.1, E.2  

Clean or replace gate valve with full port ball  

valves or resilient wedge shutoff valves.

E.2

 Leaky downstream gate valve.

F.

  Valve quickly and 

repeatedly fouls follow-

ing servicing.

F.

  Debris in pipe line is too fine to be 

trapped by strainer.

F. 

Install finer mesh strainer element in the strainer.

G.

  Winterization of back-

flow preventers.

G.

  Electric heat-tape wrap closely together around valve 

body. Build a small shelter around the valve 

with a large light bulb installed and left on at all times. 

If supply line is not used during the winter, removal  

of the com plete body is the best. This would create  

an air gap to eliminate any possible backflow.

Summary of Contents for LF909

Page 1: ...this Manual for future reference Basic Installation Instructions NOTICE The flange gasket bolts for the gate valves should be re tight ened during in stal la tion as the bolts may have loos ened due to stor age and ship ping High Capacity Relief Series Location and Installation Considerations 1 Backflow preventers must be installed in high visibility locations in order to allow for immediate notic...

Page 2: ...n its proper order The gate valve with the test cock is to be mounted on the inlet side of the backflow preventer The test cock must be on the inlet side of the wedge Please see above Failure to reassemble correctly will result in possible water damage due to excessive discharge from the relief port vent and possible malfunction of the backflow pre venter 8 Installation procedures must comply with...

Page 3: ...e is filled open the downstream shutoff slowly and fill the water supply system This is necessary to avoid water hammer or shock damage G The installation of a Watts air gap with the drain line terminating above a floor drain will handle any normal discharge or nuisance spitting through the relief valve However floor drain size may need to be designed to prevent water damage caused by a cat astrop...

Page 4: ...sh Print Head wait then Push Start Test 7 Open VA then slowly open VB no more than 1 4 turn When relief valve drips push the hold button for 2 seconds Record reading must be 2 psid or more Push Stop Test 8 Close VA and VB Test No 2 Test No 2 Check Valve 9 Install bypass hose between VA and TC 4 Open VA then bleed air by loosening hose connection at TC 4 Tighten hose connection Close VA Push Start ...

Page 5: ...two spring retainers and the stem The spring re tainers are not to be removed for servicing If there is a need to re place the spring spring retainer or stem an assembled module must be obtained from the factory These modules are not interchangeable be sure to replace the first check with a first check mod ule and the second check with a second check module 6 To replace the disc on sizes 21 2 4 65...

Page 6: ...embly 5 Removal of the bottom plug and spring assembly During nor mal field service there is no need to remove the bottom plug spring assembly other than inspection It can be removed by simply unscrewing with a large pipe wrench CAUTION The spring as retained on the bottom plug is highly loaded NO attempt should be made in the field to remove the spring For replacement a complete bottom plug assem...

Page 7: ...place relief valve seat or inlet cover Electrically ground the piping system and or electri cally isolate the device with plastic pipe immediately upstream and down stream of the device B 6 Valve improperly reassembled B 6 If valve is dis as sem bled during installation caution must be exercised to install check springs in their proper location C Valve exhibits high pressure drop C 1 Fouled strain...

Page 8: ...ost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no control This warranty shall be invalidated by any abuse misuse misapplication improper insta...

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