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ISOTHERM-IM-DE-W-UK-01-2021-Rev0 | Part no. 10019091

EN

ENGLISH

8  Installation and commissioning

DANGER

Electrical energy!

Risk of death from electric shock.
Work on parts carrying live voltage must be carried out 
by qualified electricians only.
Disconnect the power supply of the system and secure 
it to prevent it from being switched on again before 
carrying out any installation, maintenance, cleaning or 
repair work.

NOTICE

The installation and commissioning of

the ISOTHERM must be carried out only by trained per-
sonnel who have been authorized by the manufacturer. 

!

!

 

CAUTION

When repairing the unit or replacing

parts, be sure to observe the specified installation posi-
tions and flow directions of the parts being replaced!

!

!

 

CAUTION

Material damage!

Pressure shocks may occur if the stop valve is opened 
or closed quickly.
Always open and close the stop valves slowly and in a 
controlled way.

!

!

 

WARNING

Hot water!

Risk of severe scalding.

Do not reach into the hot water when emptying the 

ISOTHERM. Ensure that the ISOTHERM has cooled 

down before carrying out maintenance, cleaning and 

repair work.

8.1  Installation

The control station ISOTHERM is supplied ex-works for 

mounting to the left of the heating circuit manifold with an 

axis distance of 210 mm. If you want to mount it to the right 

of the heating circuit manifold, all you have to do is re-plug 

the thermometer (see Fig. 8-1).
Depending on space limitations and dimensions of the heat-

ing circuit manifold, it may be necessary to rotate the pump 

in the axis of the screw connections. To do this, loosen 

the two union nuts on the pump, rotate the pump into the 

required position, and then tighten the screw connections 

while holding both the pump and the screw connection ele-

ment in place.WW

Fig. 8-1

NOTICE

We recommend installing a strainer with

a mesh size of less than 0.8 mm upstream of the control 

station. This must be checked at regular intervals and 

cleaned if necessary.

The hydraulic connections are to be done according to  
Fig. 8-2 and Fig. 8-3.

1.  Fit the control station to the manifold with the 1" nuts and 

associated seals.

2.  Fit the temperature limiter to the supply collector pipe on 

the manifold.

3.  Connect the control station to the power supply.

During installation it must be ensured that:
•  the cables from the pump and temperature limiter 

are not damaged or kinked 

•  the sensor capillary tube is not damaged or kinked
•  The cables must not be under tension.

4.  Set the target supply temperature on the setting hand 

wheel.

B

D

C

A

Supply pipe

Return pipe

Fig. 8-2

B

D

C

A

Supply pipe

Return pipe

Fig. 8-3

Further information about electrical connection of the 
control station can be found in the separate documen-
tation for the assemblies.

NOTICE

To ensure that the pump runs only when

heat is required, the manufacturer recommends con-
necting the pump to a pump relay (e.g. the pump logic 
of an electrical control distributor that also controls the 
actuators). Alternatively, the pump can be operated with 
a timer switch. 

Summary of Contents for Isotherm

Page 1: ...Isotherm Control station for constant maintenance of the supply temperature in surface heating systems Installation and Operating Manual translated from the original operating manual WattsWater eu ...

Page 2: ...l information 1 1 Important information about this manual NOTICE The plant operator is responsible for ensuring compliance with the local laws and regula tions e g accident prevention regulations etc Incorrect operation or operating the ISOTHERM out side the specifications invalidates all warranty claims This installation and operating manual is an integral part of the ISOTHERM contains instructio...

Page 3: ...be operated by people including children with limited physical sensory or mental capacities or by people with insufficient experience or previ ous knowledge 2 4 Foreseeable misuse The following is considered to be foreseeable misuse Operating the ISOTHERM beyond its specifications Improper use of the ISOTHERM Modifications to the ISOTHERM that have not been agreed with the manufacturer Use of repl...

Page 4: ...a the circulation pump 1 to the supply of the surface heating heating circuit manifold C and from there to the connected heating circuits as well as being routed as a pilot flow via the bypass 4 In the event of malfunction the temperature limiter 5 switch es off the circulation pump to prevent overheating of the sur face heating system 5 Technical Data Hydraulic performance data Max operating pres...

Page 5: ...12 287 ca 98 G1 G1 37 216 116 1 Fl 1 Fl 75 Fig 6 1 Overall dimensions 7 Pressure loss diagram 1 10 100 1 000 10 100 1 000 10 000 KVS 4 5 KV2 1 2 KV1 0 6 KV1 Bypass KV2 Einspritzung Injection KVS Verteilerseitig Manifold side Fig 7 1 Pressure loss diagram Flow rate l h Pressure loss mbar ...

Page 6: ...ng on space limitations and dimensions of the heat ing circuit manifold it may be necessary to rotate the pump in the axis of the screw connections To do this loosen the two union nuts on the pump rotate the pump into the required position and then tighten the screw connections while holding both the pump and the screw connection ele ment in place WW Fig 8 1 NOTICE We recommend installing a strain...

Page 7: ...ting circuit Factory setting of the target supply temperature is 44 C or 55 C depending on the version of the control station The pilot pin is flush with the setting hand wheel face By turning the setting hand wheel in minus or plus direction the target supply temperature is changed accordingly The hand wheel clicks with the rotation Each click means a target temperature change of approx 1 C Fig 8...

Page 8: ...anifold Subsection 1 1 should also be taken into consideration 1 4 The difference between the temperature of the boiler s sup ply water and the required supply temperature of the sur face heating is too small for the existing heating load Set the boiler s supply water temperature to a higher value At maximum power consumption in the heating circuits of the surface heating the Heating boiler s supp...

Page 9: ... seals as required 2 Functional check Check that settings and operating and performance parameters are set correctly Check supply noise during operation Ask users if there are any noticeable problems 3 Action to be taken following maintenance work Check that all screw fittings that were unscrewed have been retightened and retighten if necessary Remove all tools materials and other equipment used f...

Page 10: ... and components are de energized 2 Disassemble the ISOTHERM properly or commission a specialist company to do so 3 Sort the assemblies and component parts into recyclable materials hazardous substances and operating materials 4 Dispose of the assemblies and components in accord ance with local laws and regulations or take them to be recycled 11 1Return to the manufacturer Get in contact with the m...

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