Watts bar PZDS Translation Of The Original Operating Manual Download Page 3

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PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0

Transport and storage .............................................................18

4.1

Scope of delivery ..............................................................................................18

4.2

Incoming goods inspection ..............................................................................18

4.3

Transport, packaging and storage ...................................................................18

5. Installation

................................................................................20

5.1

Installation conditions .......................................................................................20

5.2

Before installation .............................................................................................20

5.3

Installation of butterfly valve ............................................................................20

5.4

Mounting the rotary actuator ............................................................................22

5.5

Pressure test of the pipe section .....................................................................22

Commissioning and operation ................................................23

Maintenance and repair ...........................................................23

7.1

Maintenance of the actuator ............................................................................23

7.2

Maintenance of butterfly valve .........................................................................23

8. Troubleshooting

.......................................................................23

Repair and spare parts ............................................................24

10. Disassembly

.............................................................................25

10.1 Disassembly of the actuator .............................................................................25
10.2 Dismantling the butterfly valve from the pipeline ............................................25

11. Disposal

....................................................................................25

Summary of Contents for bar PZDS

Page 1: ...way automatic butterfly valve PZDS with bar agturn or actubar EZDS IMPORTANT This manual is only valid in conjunction with the manufacturer documentation of the actuator Translation of the original o...

Page 2: ...7 2 Safety 8 2 1 General Safety Instructions 8 2 2 Intended use 8 2 3 Reasonable foreseeable use 8 2 4 Organizational measures 8 2 4 1 Subsequent retrofitting or changes 8 2 4 2 Replacement of defecti...

Page 3: ...n 20 5 3 Installation of butterfly valve 20 5 4 Mounting the rotary actuator 22 5 5 Pressure test of the pipe section 22 6 Commissioning and operation 23 7 Maintenance and repair 23 7 1 Maintenance of...

Page 4: ...nal drawings Type PZDS with bar agturn 30 15 3 1 Dimensional drawing Type PZDS with bar agturn 30 15 3 2 Dimensional table Type PZDS with bar agturn 32 15 3 3 Actuator assignment 36 15 4 Dimensional t...

Page 5: ...Email bar info wattswater com www bar gmbh de IMPORTANT This manual is only valid in conjunction with the manufacturer documentation of the rotary actuator bar pneumatische Steuerungssysteme GmbH Auf...

Page 6: ...ations with danger to life and health of persons due to electrical voltage Corrosive substances The text passages marked with this symbol inform you about dangerous situations caused by corrosive subs...

Page 7: ...erstand the facts and procedures The descriptions in the figures are exem plary and may differ slightly from the actual appearance of your product 1 4 Responsibility of the operating company The insta...

Page 8: ...in Chap ter 2 2 Intended use and any use not ap proved by the manufacturer is considered as unintended DANGER Danger of explosion The automatic valve is not intended for use in potentially explosive a...

Page 9: ...require different personnel qualifications which are listed in the following table The different qualifications are characterized by the following skills and knowledge Instructed persons must operate...

Page 10: ...neumatic specialists Installation X Electrical installation X Pneumatic installation X Setting and equipping X Commissioning X Troubleshooting X Cleaning X Troubleshooting repair and maintenance of me...

Page 11: ...cians When working on the components have the voltage released by a qual ified electrician and secured against being switched on again Let a qualified electrician check that no current is present DANG...

Page 12: ...ssem bling disassembling and sampling WARNING Flying parts Splashing medium There is a risk of injury when the valve is removed under pressure or with present medium The disassembly or removal of a pr...

Page 13: ...home position relaxed springs when disassembling CAUTION Hand injuries When mounting the rotary actuator on the valve spindle the rotary actuator is pushed to the connection point flange of the valve...

Page 14: ...area in case of leak age and keep third persons out of the danger zone Use appropriate barriers or name supervisors WARNING Danger of being pulled in danger of crushing and locking Danger due to movin...

Page 15: ...ve may cause burns DIN EN ISO 13732 1 CAUTION Self loosing components Components and fasteners may become loose if not properly installed Observe the information on tightening torques in this operatin...

Page 16: ...ive 97 23 CE PED Conformity Directive 94 9 CE ATEX Checking tightness acc EN12266 1 Checking antistatic acc EN12266 2 Very good force transmission due to robust multiple toothing between shaft and val...

Page 17: ...hed to the rotary actuator Fig 3 1 Type plates PZDS Fig 3 2 Typen plate EZDS Legend 1 bar article number 2 Article order designation see data sheet 3 Control pressure range for the pneum rotary actuat...

Page 18: ...hird persons out of the dan ger zone Use appropriate barriers or name supervisors 4 Transport and storage 4 1 Scope of delivery 2 2 way automatic butterfly valve of PZDS EZDS type Possibly ordered acc...

Page 19: ...s of use The products should be transported in their original packaging or on a pallet or similarly supported to the installation site and unpacked immediately before installation When storing before...

Page 20: ...en sion table Chapter 15 Annex Technical data 5 2 Before installation Observe the following points before instal lation The dew point of the control medium must be min 10 C lower than the low est oper...

Page 21: ...lts with the valve disc completely closed the collar is deformed resulting in too high torque when closing the butterfly valve possi bly even a leak 6 Check all connections for leaks When installing a...

Page 22: ...EZDS 5 5 Pressure test of the pipe section The following must be observed when mak ing the pressure test of a pipe section with installed valves Carefully rinse newly installed piping sys tems to flu...

Page 23: ...r information on maintenance of the actu ator refer to the manufacturer documenta tion supplied with the actuator 7 2 Maintenance of butterfly valve Repair or maintenance of the seal and wear parts of...

Page 24: ...24 PZDS EZDS IM DE B EN 01 23 Rev 0 9 Repair and spare parts For information on repairing the actuator refer to the manufacturer documentation supplied with the actuator...

Page 25: ...facturer documenta tion supplied with the actuator 10 2 Dismantling the butterfly valve from the pipeline If the unit is to be replaced by a structurally identical one proceed as follows 1 Move the va...

Page 26: ...26 PZDS EZDS IM DE B EN 01 23 Rev 0 12 EU Declaration of Incorporation Type P...

Page 27: ...PZDS EZDS IM DE B EN 01 23 Rev 0 27 13 EU Declaration of Incorporation Type E...

Page 28: ...28 PZDS EZDS IM DE B EN 01 23 Rev 0 14 EU Declaration of Conformity Type E...

Page 29: ...150 BS10 and BS10 e JIS B2238 and JIS B2239 Mounting position any Nominal pressure rating DN 25 max 10 bar DN 32 350 max 20 bar DN 400 600 max 10 bar Structural length acc to EN 558 1 series 20 ISO 57...

Page 30: ...B EN 01 23 Rev 0 15 3 Dimensional tables and dimensional drawings Type PZDS with bar agturn 15 3 1 Dimensional drawing Type PZDS with bar agturn Fig 13 1 Dimensional drawing Type PZDS with bar agturn...

Page 31: ...PZDS EZDS IM DE B EN 01 23 Rev 0 31 Fig 13 2 Dimensional drawing Type PZDS with bar agturn type GD GS 300 400...

Page 32: ...2 376 5 73 3 G 1 4 95 083 208 386 80 G 1 4 103 100 075 182 52 417 5 73 3 G 1 4 95 083 208 427 80 G 1 4 103 092 262 434 5 91 G 1 4 109 5 105 270 456 99 5 G 1 4 124 5 125 075 182 56 446 5 73 3 G 1 4 95...

Page 33: ...60 84 99 5 11 6 15 92 109 12 6 85 84 99 5 175 11 6 95 92 109 12 7 65 102 116 5 9 9 64 115 133 7 5 10 46 84 99 5 190 11 8 85 92 109 12 9 55 102 116 5 9 11 54 115 133 7 5 12 36 92 109 203 12 10 55 102 1...

Page 34: ...90 528 1011 188 G 1 4 210 536 1036 205 5 G 1 4 240 608 1091 67 5 G 1 4 260 450 190 528 114 999 188 G 1 4 210 536 1024 205 5 G 1 4 240 608 1159 67 5 G 1 4 260 270 721 1198 79 G 1 2 294 500 210 536 127...

Page 35: ...81 52 206 230 80 8 5 92 85 226 255 80 10 5 100 25 160 289 100 10 5 119 90 206 230 417 8 5 119 40 226 255 10 5 126 80 160 289 100 10 5 150 20 160 328 100 13 5 171 90 226 255 440 10 5 116 80 160 289 10...

Page 36: ...GD 083 GD 075 GS 105 09 GS 105 10 GS 105 07 GS 092 10 150 GD 092 GD 083 GS 125 08 GS 105 12 GS 125 06 GS 105 10 200 GD 125 GD 105 GS 140 08 GS 140 08 GS 140 07 GS 125 10 250 GD 140 GD 140 GS 190 08 GS...

Page 37: ...E B EN 01 23 Rev 0 37 15 4 Dimensional tables and dimensional drawings Type PZDS with actubar 15 4 1 Dimensional drawing Type PZDS with actubar Fig 13 3 Dimensional drawing Type PZDS with actubar type...

Page 38: ...38 PZDS EZDS IM DE B EN 01 23 Rev 0 Fig 13 4 Dimensional drawing Type PZDS with actubar type AD AS 360 800...

Page 39: ...109 018 213 391 36 5 G 1 4 127 026 281 451 36 5 G 1 4 127 80 006 159 46 354 32 G 1 8 90 008 173 378 31 G 1 8 109 011 215 378 31 G 1 8 109 018 213 402 36 5 G 1 4 127 026 281 462 36 5 G 1 4 127 100 011...

Page 40: ...08 5 87 98 108 6 49 114 132 7 70 114 132 60 10 05 80 76 84 151 5 41 98 108 6 57 98 108 7 19 114 132 8 40 114 132 60 10 75 100 98 84 175 7 99 114 132 9 20 114 132 60 11 55 138 161 60 13 51 125 114 132...

Page 41: ...2 G 1 4 249 360 696 978 50 G 1 2 350 110 475 77 805 50 G 1 4 196 160 516 825 60 G 1 4 225 230 560 929 72 G 1 4 249 360 696 1025 50 G 1 2 400 110 475 102 984 50 G 1 4 196 160 516 914 60 G 1 4 225 230 5...

Page 42: ...54 278 320 100 90 00 350 176 200 305 59 14 199 220 63 66 223 244 80 77 75 278 320 100 97 10 400 176 200 378 79 94 199 220 84 46 223 244 80 98 55 278 320 100 117 90 323 368 100 133 90 450 199 220 417...

Page 43: ...6 06 AS 018 09 125 AD 026 AD 018 AS 076 07 AS 037 13 AS 050 06 AS 026 09 150 AD 037 AD 026 AS 076 09 AS 050 13 AS 076 06 AS 050 08 200 AD 050 AD 037 AS 110 09 AS 076 13 AS 110 06 AS 076 08 250 AD 076...

Page 44: ...Dimensional drawing Type EZDS B D A C DN G F E Ma e der Flansch verbindung gem DIN EN 1092 1 DIN EN 1092 2 ANSI B16 5 CL150 Flange connection measurements acc to DIN EN 1092 1 DIN EN 1092 2 ANSI B16...

Page 45: ...6 416 106 128 100 ER60 205 52 410 106 128 125 ER100 205 56 424 106 128 Tab 13 12 Dimensional table Type EZDS size A to E DN F G Weight kg 40 152 130 3 14 50 152 136 4 04 65 152 145 4 34 80 176 151 6 0...

Page 46: ...l Terms and Conditions of Sale and Delivery which has been communicated to the Purchaser in any form without the written consent of a representative of bar GmbH The bar products are comprehensively te...

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