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2

Horizontal Installation

Installation Guidelines

Relief Valve Discharge

2

1

/

2

" – 10" Colt/Maxim 400, 500, LF500

0 20 40 60 80 

psi

0 138 276 414 552 

kPa

 lpm  gpm
 1330 

350

 1140 

300

 950  250

 760  200
 570  150

 380  100

 190 

50

 0  0

Rate of Flow

Pressure

•  Most field problems occur because dirt and debris present in 

the system at the time of installation becomes trapped in check 

No. 1. Flush the system before the valve is installed. If the 

system is not flushed until after the valve is installed, remove 

both check modules from the valve and open the inlet shutoff 

to allow water to flow for a sufficient time to flush debris from 

the water line. If debris in the water system continues to cause 

fouling, a strainer can be installed upstream of the backflow 

assembly.

•  Series M400, M500, and LFM500 can be installed in either 

horizontal, “N” pattern, or “Z” pattern position as long as the 

backflow assembly is installed in accordance with the direction 

of the flow arrow on the assembly and the local water authority 

approves the installation.

•  The assembly should be installed with adequate clearance 

around the valve to allow for inspection, testing, and servicing. 

Ensure a minimum clearance of 12" between the lower portion 

of the assembly and the floor or grade. Protect the valve  

from freezing.

•  Do not install the backflow preventer in a pit or vault. This is  

not recommended.

•  Normal discharge and nuisance spitting are accommodated 

by the use of an Ames air gap fitting and a fabricated indirect 

waste line. Install floor drains of the same size for disposal of 

any excessive discharge.

•  Have a certified technician test the series at the time of installation.

NOTICE

Assembly body should not be painted.

Summary of Contents for AMES Maxim Series

Page 1: ...his product must be tested periodically in compliance with local codes but at least once per year or more as service conditions warrant Corrosive water conditions and or unauthorized adjustments or re...

Page 2: ...low assembly Series M400 M500 and LFM500 can be installed in either horizontal N pattern or Z pattern position as long as the backflow assembly is installed in accordance with the direction of the flo...

Page 3: ...rom the housing See Figure B 4 Remove check module No 1 by inserting two flat blade screw drivers into the slots on either side of the check module See Figure C Gently pry the check module toward the...

Page 4: ...See Figure A 4 Continue to thread in the service bolt with the wrench until the service hole in the linkage is aligned with the service notches on the spring arbors See Figure A 5 Insert the Phillips...

Page 5: ...ischarge is noted from the relief valve Record this as the opening differential pressure of the relief valve Testing Reduced Pressure Zone Assemblies Ball Type Test Valves A C B Needle Valve High Hose...

Page 6: ...ESCRIPTION 1 First Check Module 2 Second Check Module 3 O Ring Check Module 4 Elastomer Disc 5 Grooved Check Pin 6 Closure Sleeve Test Cock 7 Closure Sleeve 8 Closure Sleeve O Ring 9 Relief Valve Asse...

Page 7: ...e Service relief valve Municipal water pressure is fluctuating Install check valve upstream of backflow assembly Relief valve does not shut off properly Fouled relief valve seat Service relief valve I...

Page 8: ...costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no...

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