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Installation, Operation and Maintenance

Modulating Float Control Valve with Pressure Sustaining Feature

Sizes: 11/4" to 24" 

NOTICE

For Australia and New Zealand: Pipeline strainers should be 

installed between the upstream shutoff valve and the inlet of  

the backflow preventer.

It’s important that this device be tested periodically in compli-

ance with local codes, but at least once per year or more as 

service conditions warrant. If installed on a fire sprinkler system, 

all mechanical checks, such as alarm checks and backflow  

preventers, should be flow tested and inspected internally in  

accordance with NFPA 13 and NFPA 25.

WARNING

!

Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information 

can result in death, serious personal injury, property 

damage, or damage to the equipment.
Keep this Manual for future reference.

Table of Contents  

Page

Introduction .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2

Installation   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2

Setting the Float Control Valve    .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3

Maintenance Schedule .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6

Trouble Shooting Guide   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6

Valve Disassembly Instructions  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8 

ACV Schematic   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11

  

Local building or plumbing codes may require modifica-

tions to the information provided.  You are required to  

consult the local building and plumbing codes prior 

to installation.  If the information provided here is not 

consistent with local building or plumbing codes, the 

local codes should be followed.  This product must be 

installed by a licensed contractor in accordance with 

local codes and ordinances.

WARNING

!

Need for Periodic Inspection/Maintenance:

  This product 

must be tested periodically in compliance with local codes, 

but at least once per year or more as service conditions 

warrant .  All products must be retested once maintenance 

has been performed .  Corrosive water conditions and/or 

unauthorized adjustments or repair could render the product 

ineffective for the service intended .  Regular checking and 

cleaning of the product’s internal and external components 

helps assure maximum life and proper product function . 

WARNING

!

Model 979GD-20 / 679GD-20

IOM-A-ACV-979-20_679-20

Summary of Contents for AMES 679GD-20

Page 1: ...etting the Float Control Valve 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the in...

Page 2: ...outlet pressures A Position Indicator can be installed to provide visual indication of valve position and operation without disassembly 3 Install isolation valves upstream and downstream of the main v...

Page 3: ...valve See Figure 1 Step 3 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve Tighten the fitting when liquid begins to vent See Figure 1 Step 4...

Page 4: ...to normal operation STEP 5 Setting the Sustaining Control requires lowering the upstream pressure to the desired minimum sustained pressure STEP 6 Leave the downstream isolation valve fully open and...

Page 5: ...Figure 4 by adjusting F10 11 modulating float pilot linkage screw shown in Figure 5 IOM A ACV 979 20_679 20 2115 EDP 1917116 2021 Watts 5 Linkage Adjustment Screw Figure 5 Modulating Float Control Pil...

Page 6: ...specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm...

Page 7: ...1 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Diaphragm is damaged Conduct diap...

Page 8: ...move cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require...

Page 9: ...brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threa...

Page 10: ...ts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrit...

Page 11: ...ess Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spac...

Page 12: ...resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no cont...

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