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Issue

Possible Cause

Corrective Action

Notes

Main Valve will not 
open

Closed isolation valves in pilot system.

Check isolation valves, ensure 
open. 

Insufficient supply pressure.

Check upstream pressure.

Depending on water 
source, supply pressure 
may not be controlled by 
valve operator.

Main valve stem assembly corroded/
damaged

Inspect stem assembly, clean/
replace if necessary.

Blockage in pilot system.

Inspect & clean any installed 
pilot system strainers, check 
orifice/speed controls for 
blockages.

Improperly configured opening speed 
control. 

Adjust opening speed control 
to verify functionality, adjust as 
required.

Standard setting for open-
ing speed control is 1 1/2 
- 2 1/2 turns open from full 
closed position. Can be 
adjusted in field. 

Main Valve will not 
close

Closed isolation valves in pilot system

Check isolation valves, ensure 
open. 

Diaphragm is damaged

Conduct diaphragm seal test, 
repair and replace if necessary. 

Main valve stem assembly corroded/
damaged.

Inspect stem assembly, clean/
replace if necessary.

Blockage in main valve.

Perform freedom of movement  
test; if valve does not close,  
disassemble and remove  
blockage.

Worn/damaged valve seat. 

Perform  seat sealing check; 
disassemble and inspect/re-
pair seat if required.

Improperly configured closing speed 
control.

Adjust closing speed control 
to verify functionality, adjust as 
required.

Standard setting for 
closing speed control is 
11/2 - 21/2 turns open from 
full closed position. Can 
be adjusted in field.

Troubleshooting Guide

 

6          IOM-A-ACV-979-20_679-20   2115 

EDP# 1917116 

© 2021 Watts

IOM-A-ACV-979-20_679-20   2115 

EDP# 1917116 

© 2021 Watts         7

Summary of Contents for AMES 679GD-20

Page 1: ...etting the Float Control Valve 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the in...

Page 2: ...outlet pressures A Position Indicator can be installed to provide visual indication of valve position and operation without disassembly 3 Install isolation valves upstream and downstream of the main v...

Page 3: ...valve See Figure 1 Step 3 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve Tighten the fitting when liquid begins to vent See Figure 1 Step 4...

Page 4: ...to normal operation STEP 5 Setting the Sustaining Control requires lowering the upstream pressure to the desired minimum sustained pressure STEP 6 Leave the downstream isolation valve fully open and...

Page 5: ...Figure 4 by adjusting F10 11 modulating float pilot linkage screw shown in Figure 5 IOM A ACV 979 20_679 20 2115 EDP 1917116 2021 Watts 5 Linkage Adjustment Screw Figure 5 Modulating Float Control Pil...

Page 6: ...specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm...

Page 7: ...1 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Diaphragm is damaged Conduct diap...

Page 8: ...move cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require...

Page 9: ...brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threa...

Page 10: ...ts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrit...

Page 11: ...ess Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spac...

Page 12: ...resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no cont...

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