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Testing - 

Reduced Pressure Zone Backflow Preventers

Watts TK-DP

The following Test Procedure is one of several that is recognized throughout the United

States for testing Backflow Preventers.

The following procedure is not a specific recommendation. The Watts series of test kits are

capable of performing any of the recognized Backflow test procedures.

For additional testing information send for IS-TK-DP/DL, IS-TK-9A and IS-TK-99E

A. Open TC #4 and flush test cocks Nos. 1, 2 and 3 on BF assembly,

then close TC #4.

B. Turn tester on (before connecting hoses). Tester must read all

zeros. Close VA and VB.

Test No. 1 - Relief Valve

1. Install high-side hose between TC #2 and tester connection A.
2. Install low-side hose between TC #3 and tester connection B.
3. Open TC #3 then VB. Now open TC #2 slowly, then VA. Close

VA then VB.

4. Close #2 shutoff valve.
5. Observe the apparent first check valve differential pressure (A - B).
6. Install bypass hose between VA and VB. Open VB and bleed air

by loosening hose connection at VA. Tighten hose connection
and close VB.
Push - Print Head (wait) then Push - Start Test

7. Open VA, then  slowly open VB (no more than 

1

4

 turn). When

relief valve drips, push the “hold button” for 2 seconds.
Record reading (must be 2 PSID or more).
Push - Stop Test

8. Close VA and VB.

Test No. 2 - Test No. 2 Check Valve

9. Install bypass hose between VA and TC #4. Open VA, then

bleed air by loosening hose connection at TC #4. Tighten hose
connection. Close VA.
Push - Start Test

10. Open VB to reestablish pressure within the “zone”. Close VB.
11. Open TC #4, then open VA. If relief valve does not drip, record

second check valve as “close tight”.

Test No. 3 - Test No. 1 Check Valve

12. Open VB to reestablish first check valve differential pressure.

Close VB. Record pressure differential.
Stop Test (Push Stop Test twice)

13. Close test cocks and remove tester, return assembly to normal

operating condition.

RPZ

Test 1

RPZ

Test 2

RPZ

Test 3

Watts 995

Watts 995

Watts 995

VA

A B

VB

VA

A B

VB

VA

A B

VB

It is important that this device be tested periodically in compli-
ance with local codes, but at least once per year or more as ser-
vice conditions warrant.  If installed on a fire sprinkler system
all mechanical checks, such as alarm checks, single checks
and backflow preventers should be inspected internally every
one to five years in accordance with NFPA 13 A and NFPA 25

7

Summary of Contents for 995 Series

Page 1: ...IS TK 99E and IS TK 99D For troubleshooting guide send for S TSG For other repair kits and service parts send for PL RP BPD For technical assistance contact your local Watts representative on back pag...

Page 2: ...nd cause water blockage during an emergency 5 Normal discharge and nuisance spitting are accommodated by the use of a Watts air gap fitting and a fabricated indirect waste line Floor drains of the sam...

Page 3: ...pen upstream slowly fill the valve and bleed the air through Test cock 2 3 and 4 When valve is filled open the downstream shutoff slowly and fill the water supply sys tem This is necessary to avoid wa...

Page 4: ...o secure cam bar Slowly pull the assembly out ward to open check allowing exposure of the seat and clapper contact area for cleaning The assembly may be locked open by aligning the holes in the cam ba...

Page 5: ...removable 1 3 Clapper Retaining Plate Screws removable 4 4 Clapper Retainer Plate removable 1 5 Clapper Disc removable 1 6 Pivot Arm Pin removable 2 c clips 1 7 2nd Cam Check O ring removable 1 Parts...

Page 6: ...t the elastomer in the sealing disc assembly 4 Servicing the Relief Valve COMPLETE DISASSEMBLY OF THE RELIEF VALVE 1 Remove the sealing disc as above 2 Remove the dust cover 10 from the cover weldment...

Page 7: ...ush Start Test 7 Open VA then slowly open VB no more than 1 4 turn When relief valve drips push the hold button for 2 seconds Record reading must be 2 PSID or more Push Stop Test 8 Close VA and VB Tes...

Page 8: ...Kits include RV Diaphragm RV Disc Lower O ring Upper O ring First Check Rubber Parts Kit 888923 RK 995 995 RPDA RC1 3 4 3 4 995 995 RPDA 888924 RK 995 995 RPDA RC1 6 6 995 995 RPDA Kits include First...

Page 9: ...blem D B Assembly discharges from Pressure relief valve does not close See problem D differential relief valve during a flow condition C Differential pressure relief valve Differential pressure across...

Page 10: ...nd for F TK DL No TK 7 Backflow Preventer Test Kit Tests the individual check modules of the Watts No 7 Residential Dual Check Also used to test No 709 and 007 For additional information send for IS T...

Page 11: ...11 NOTES...

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