WattAge ULTIMATE Instructions For Final Assembly Download Page 9

9

Visit our website at http://watt-age.globalhobby.com for information on other Wattage products

Kwik Bond 5 Minute Epoxy

Kwik Bond Thin C/A

Kwik Bond C/A Debonder

Excel Modeling Knife

Electric Drill

1/16" Drill Bit

Ernst Airplane Stand

Ruler

YOU'LL NEED THE FOLLOWING PARTS FROM THE KIT:

(1) Bottom Wing w/Ailerons

(1) Horizontal Stabilizer w/Elevator

(1) Vertical Stabilizer w/Rudder

(1) Tail Wheel Wire

SECTION 7:  HINGING THE CONTROL SURFACES

(1) Tail Wheel

(2) Nylon Wheel Retainers

(10) C/A Style Hinges

YOU'LL NEED THE FOLLOWING TOOLS AND SUPPLIES:

Pencil

220 Grit Sandpaper w/Sanding Block

Waxed Paper

Paper Towels

Rubbing Alcohol

NHP Epoxy Mixing Sticks

NHP Epoxy Mixing Cups

Step 1:  Hinging the Ailerons

Center each hinge within its precut slot in both ailerons.

If you can't push the hinge in halfway, carefully cut the slot
deeper using a modeling knife.

Each aileron is hinged using three hinges and the precut

slot in each hinge should be perpendicular to the leading edge
of the ailerons.

Carefully glue each hinge into place using 5-6 drops of

thin C/A on each side of the hinge.  

Do not use thick C/A or

epoxy.  Use only thin C/A for proper adhesion.

If any C/A gets onto the aileron, it can be removed promptly using a paper towel soaked with a small quantity of

C/A Debonder.

Cut out a 2" square piece of waxed paper and slide it

between the torque rod and the trailing edge of the wing on
one wing half.

The waxed paper will prevent epoxy from gluing the torque

rod to the trailing edge.

Using 220 grit sandpaper, lightly sand the end of the aileron torque rod to roughen the surface.  Doing this will allow the

epoxy to stick to the metal more securely.

Mix a small quantity of 5 minute epoxy.  Apply a thin layer to the end of the aileron torque rod and pack more into the

predrilled hole and the precut groove in the leading edge of the aileron.

Summary of Contents for ULTIMATE

Page 1: ...ed 7 Cell CP1300SCR INSTRUCTIONS FOR FINAL ASSEMBLY The Wattage Ultimate Bipe EP is distributed exclusively by Global Hobby Distributors 18480 Bandilier Circle Fountain Valley CA 92708 All contents co...

Page 2: ...NFORMATION To make your modeling experience totally enjoyable we recommend that you get experienced knowledgeable help with assembly and during your first flights Your local hobby shop has information...

Page 3: ...Bandilier Circle Fountain Valley CA 92708 Phone 714 963 0329 Fax 714 964 6236 Email service globalhobby net INTRODUCTION Thank you for purchasing the new Wattage Ultimate Bipe EP Before completing th...

Page 4: ...is likely preinstalled on your ESC and flight battery with a more efficient Dean s Ultra Plug battery connector The Tamiya connector is not able to withstand the current draw of the high power cobalt...

Page 5: ...ECOMMENDATIONS CONTINUED Note If you re wondering why we ve recommended using a Dean s Ultra Plug connector please read the important note on page 4 under What Flight Battery Do I Use A high quality b...

Page 6: ...y CA 92708 Phone 714 963 0329 Fax 714 964 6236 Email service globalhobby net On the Web http globalservices globalhobby com MAIN LANDING GEAR ASSEMBLY 1 Aluminum Main Gear Strut 2 Wheel Pants 2 Main G...

Page 7: ...heap shelf paper Because of this it is possible with heat and humidity changes that the covering on your airplane may wrinkle or sag This trait is inherent in all types of heat shrink material To remo...

Page 8: ...connect the motor to your ESC and the flight battery you plan on using to fly the airplane Run the motor in 1 to 2 minute intervals of varying throttle settings with increasingly larger propellers unt...

Page 9: ...eeper using a modeling knife Each aileron is hinged using three hinges and the precut slot in each hinge should be perpendicular to the leading edge of the ailerons Carefully glue each hinge into plac...

Page 10: ...o pull out the hinges The hinges should hold securely If one or more hinges feels loose apply more thin C A to the hinge s and allow it to completely cure Repeat the previous procedures to install the...

Page 11: ...rudder to the vertical stabilizer at this time It will be hinged into place after installing the vertical stabilizer If you hinge the rudder now it will be impossible to install the vertical stabilize...

Page 12: ...er until both of these measurements are equal When both measurements are equal the stabilizer is square to the wing When you are satisfied that the stabilizer is square to the wing use a pencil to dra...

Page 13: ...t away and remove the covering material from the top of the fuselage where the stabilizer will be glued into place Mix a generous amount of 5 minute epoxy and apply a thin layer to the gluing surfaces...

Page 14: ...strut is straight Make sure that the back of the strut straight edge is toward the back of the fuselage Step 2 Installing the Wheels Wheel Pants Slide one main gear wheel onto one M3 x 25 machine scr...

Page 15: ...Drill 5 64 Drill Bit Ernst Airplane Stand Ruler YOU LL NEED THE FOLLOWING PARTS FROM THE KIT 2 17 3 4 Pushrod Wires 2 4 Pushrod Wires 2 Nylon Control Horns SECTION 10 CONTROL SYSTEMS INSTALLATION 2 Ny...

Page 16: ...of the control horn will prevent the pushrod from binding when it is installed Carefully position the control horn so that the molded pushrod attachment holes are lined up over the elevator hinge line...

Page 17: ...ossible This will give you more room to work Install and tighten the servo horn retaining screw provided with your servo to secure the servo horn into place Using a modeling knife carefully cut away a...

Page 18: ...e and that the control horn is lined up with the pushrod wire IMPORTANT Remember not to glue the control horn to the rudder yet Center the rudder and the rudder servo horn then mark and make a Z Bend...

Page 19: ...sitions The top of the control horns should be even with the top of the torque rods Carefully make a Z Bend and a V shaped bend in one end of each aileron pushrod wire The V bend in each pushrod wire...

Page 20: ...ortant Tip To minimize current loss it is imperative that you remove the stock Tamiya connector likely preinstalled on your ESC and flight battery and replace it with a high quality connector such as...

Page 21: ...slot in the top of the fuselage When positioned properly the strut should be pushed down completely into place and the strut should be aligned straight up and down when viewed from the front of the f...

Page 22: ...e wings Kwik Bond Thick C A 1 Phillips Head Screwdriver 7 64 Hex Wrench Wire Cutters Excel Modeling Knife Scissors YOU LL NEED THE FOLLOWING PARTS FROM THE KIT 1 Spinner Assembly w Mounting Screws 1 7...

Page 23: ...of Velcro has been preinstalled on the plywood plate to hold the battery in place IMPORTANT Don t worry yet about mounting your flight battery in its final location You will have to move it fore or af...

Page 24: ...the airplane should sit level or slightly nose down when you lift it up with your fingers at the C G location In some cases it may be necessary to move your ESC and or receiver to make the airplane b...

Page 25: ...peration of the throttle To do this do the following A Plug the flight battery into the ESC and turn on the radio system WARNING Do not turn the receiver on unless the transmitter is turned on first A...

Page 26: ...he following are our general guidelines for your safety and the safety of others Please read and understand these safety guidelines before going out to the flying field for the first time Do not test...

Page 27: ...n the air the Ultimate Bipe EP is smooth and predictable At full power the motor and propeller combination produce enough torque to pull the airplane through just about any maneuver you want You ll fi...

Page 28: ...of gravity is correct If B Add nose weight If C Remove nose weight or add tail weight Yaw Into the wind perform inside loops using only elevator Repeat test performing outside loops from an inverted...

Page 29: ...he address shown below SECTION 19 REPLACEMENT PARTS Global Services 18480 Bandilier Circle Fountain Valley CA 92708 Phone 714 963 0329 Fax 714 964 6236 On the Web http globalservices globalhobby com W...

Page 30: ...30 Need help or have any questions Call us at 1 714 963 0329 or send us an email to service globalhobby net...

Page 31: ...ce Department to resolve the problem Yes No 7 Was any of the assembly difficult for you If yes please explain Yes No ____________________________________ ____________________________________ _________...

Page 32: ...Fold along dotted line Fold along dotted line Global Hobby Distributors Attn Global Services 18480 Bandilier Circle Fountain Valley CA 92728 8610 Post Office will not deliver without proper postage __...

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