Watson-Marlow 530 Bp User Manual Download

Page: 1 / 100

530 Bp/BpN Installation, operating, and maintenance manual

m-530bpn-en-08.1

Contents

1 Declaration of conformity

2 Declaration of incorporation

3 When you unpack your pump

3.1 Unpacking your pump

3.2 Packaging disposal

3.3 Inspection

3.4 Components supplied

3.5 Storage

4 Information for returning pumps

5 Peristaltic pumps - an overview

6 Warranty

7 Safety notes

8 Pump specifications

8.1 Specification ratings

8.2 Weights

8.3 Pumphead options

9 Good pump installation practice

9.1 General recommendations

9.2 Dos and don'ts

10 Pump operation

10.1 Keypad Layout and Key IDs

10.2 Starting and stopping

10.3 Using up and down keys

10.4 Maximum speed

10.5 Change rotation direction

11 Connecting to a power supply

11.1 Conductor colour coding

Summary of Contents for 530 Bp

Page 1: ...returning pumps 7 5 Peristaltic pumps an overview 7 6 Warranty 8 7 Safety notes 9 8 Pump specifications 12 8 1 Specification ratings 12 8 2 Weights 12 8 3 Pumphead options 13 9 Good pump installation...

Page 2: ...START 37 17 2 STOP 38 17 3 INCREASING AND DECREASING FLOW RATE 38 17 4 MAX FUNCTION Manual mode only 39 18 Flow calibration 40 18 1 Setting the flow calibration 40 19 PROFIBUS mode 43 19 1 MODE menu...

Page 3: ...numbers 85 26 2 Tubing and element part numbers 86 26 3 Pumphead spares 90 26 4 Pumping accessories 91 27 Performance data 93 27 1 Performance curves 93 28 Trademarks 98 29 Disclaimers 99 30 Publicati...

Page 4: ...Machinery Directive 2006 42 EC EMC Directive 2014 30 EC ROHS Directive 2015 863 6 Harmonised standards used BS EN61010 1 2010 third edition Safety requirements for electrical equipment for measurement...

Page 5: ...lity Management System ISO 9001 and the technical documentation is compiled in accordance with Annex VII B of the Directive We undertake to transmit in response to a reasoned request by the appropriat...

Page 6: ...nts supplied 530 Components l 530 pump drive unit fitted with 520R2 or other pumphead if specified as a pump l The designated power cable attached to the pump drive unit l A 530N module providing pump...

Page 7: ...r advances along the tube the seal also advances After the roller has passed the tube returns to its original shape creating a partial vacuum which is filled by fluid drawn from the inlet port Before...

Page 8: ...rranty does not obligate Watson Marlow to bear any costs of removal installation transportation or other charges which may arise in connection with a warranty claim Watson Marlow shall not be responsi...

Page 9: ...regulations and guidance This symbol used on the pump and in the manual means An appropriate safety instruction should be followed or caution to a potential hazard exists This symbol used on the pump...

Page 10: ...are no user serviceable fuses or parts inside this pump Note the mains power supply cable is supplied hardwired into the pump and is not customer replaceable Observe voltage selector switch setting fo...

Page 11: ...tings Do not use auto restart for more than 20 mains power starts per hour We recommend remote control where a high number of starts is required If the pump is configured to network mode or analog mod...

Page 12: ...cable connections conforming to the best practice of noise immunity Full load current 530 0 6A 230V 1 25A 115V Fuse rating T2 5AH250V 5x20mm Installation category overvoltage category II Pollution deg...

Page 13: ...and Safety guidelines Finger recesses are built into the sides of the lower shell for convenience in lifting in addition the pump can conveniently be lifted by grasping the pumphead and where fitted t...

Page 14: ...suitable local emergency stop device is fitted into the mains supply to the pump Do not stack the pumps more than the recommended maximum number When the pumps are stacked ensure that the ambient temp...

Page 15: ...sses and pulsation in the pipeline This is especially important with viscous fluids and when connecting to rigid pipework l Do use suction and delivery pipes equal to or larger than the tubing diamete...

Page 16: ...own operating mode FUNCTION keys FUNCTION keys when pressed will perform the function displayed on the screen directly above the relevant function key and keys These keys are used to change the progra...

Page 17: ...10 2 Starting and stopping 10 3 Using up and down keys 10 4 Maximum speed 10 5 Change rotation direction m 530bpn en 08 1 17...

Page 18: ...e switch plate at the rear of the pump protected from water by the N module The module must be removed to allow access to the switch plate Do not switch the pump on unless you have checked that it is...

Page 19: ...to 13 32in two M20 ports are provided together with glands to seal circular cross section cables ranging in diameter from 10mm to 14mm 13 32in to 9 16in rated for IP66 minimum Four adaptors are also...

Page 20: ...t proper connections are achieved between the pump and suction and discharge piping o Ensure proper connection has been made to a suitable power supply o Ensure that the recommendations in the section...

Page 21: ...mp suitable to the wire diameter applies to NEMA or SCADA model connections only not sub D connector type terminations Failure to do so may result in electric shock 13 1 Upper D connector Recommended...

Page 22: ...be made to the GSD file and Watson Marlow accepts no responsibility for the pump failures arising from the changes to the GSD file Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 8 bit...

Page 23: ...x00 530 with 520R head with maximum speed set at 150RPM 0x00 0x00 0x00 0x00 0x00 0x00 0x01 0x00 0x00 530 with 520R head with failsafe set at last demanded speed 0x00 0x00 0x00 0x00 0x00 0x00 0x02 0x02...

Page 24: ...nnot include a decimal point To enter a speed move the decimal point one place to the right and enter an integer To enter a tube size move the decimal point two places to the right and enter an intege...

Page 25: ...PROFIBUS communications error occurs and if bit 1 in the fail safe user parameter is set PROFIBUS data exchange Default address 126 PROFIBUS Ident 0x0F70 GSD file WAMA0F70 GSD Config 0x62 0x5D 3 words...

Page 26: ...un high byte Byte 6 Hours run low byte 32 bit Byte 7 Tacho counter high byte Byte 8 Tacho counter low byte Byte 9 Tacho counter high byte Byte 10 Tacho counter low byte 16 bit Byte 11 Pump outputs flo...

Page 27: ...12 to calculate flow For example first reset tacho counter to zero then record change in readings over 1 minute then Flow l min pumphead revolutions in 1 min x l per rev Change in tacho count in 1 mi...

Page 28: ...low byte 8 bit Byte 14 Max speed high byte 8 bit Byte 15 Max speed low byte 32 bit Byte 16 17 18 19 Software version Main CPU 32 bit Byte 20 21 22 23 Software version HMI CPU 32 bit Byte 24 25 26 27...

Page 29: ...pper limit exceeded Fluid level alert 0xB3 Device related 0x15 Note Global error format 8 bit header 8 bit channel type and 8 bit error type Operating this pump under PROFIBUS control is beyond the sc...

Page 30: ...ON OFF PC PLC Avoid sharp bends in PROFIBUS communication cables Please follow PROFIBUS wiring standards 30 m 530bpn en 08 1...

Page 31: ...rst time Power up the pump The pump displays the start up screen with the Watson Marlow Pumps logo for three seconds 14 1 Selecting the display language 1 Use the keys to select your chosen language a...

Page 32: ...will now be displayed on screen Choose CONFIRM to continue All text will now appear in your chosen language 3 Choose REJECT to return to the language choice screen This then proceeds to the home scre...

Page 33: ...pm SG value 1 Keypad lock Disabled Auto restart OFF Analog signal type mA Analog scaling type mA Analog min current 5mA Analog max current 19mA Analog min flow rate rpm 0rpm Analog max flow rate rpm 2...

Page 34: ...y cause the pump to start as soon as power is turned on Auto restart only affects operation of manual mode network mode and memodose mode If Auto restart is enabled the Symbol is shown on the screen t...

Page 35: ...not power up power down the pump more than 20 times in an hour whether manually or by means of the auto restart facility which only affects manual mode network mode and memodose operation We recommend...

Page 36: ...play the Change mode menu Use the and keys to scroll through the available modes Manual default Flow calibration PROFIBUS CANCEL Use SELECT to choose mode Use the right hand function key to alter mode...

Page 37: ...the pump will return to the last known settings from that operating mode when the power is re applied When the pump is running it displays an animated clockwise arrow In normal operation the directio...

Page 38: ...press will decrease flow rate by the least significant digit of the chosen flow rate unit o Repeat key presses as required to achieve the desired flow rate o Hold down the key for flow rate scrolling...

Page 39: ...Manual mode only o Press and hold the MAX key to run at maximum flow o Release the key to stop the pump o The volume dispensed and time elapsed are displayed while the MAX key is pressed and held m 5...

Page 40: ...This pump displays flow rate in ml min 18 1 Setting the flow calibration Using the keys scroll to Flow calibration and press CALIBRATE Using the keys enter the maximum flow rate limit and press ENTER...

Page 41: ...Press START to begin pumping a volume of fluid for calibration Press STOP to stop pumping fluid for the calibration m 530bpn en 08 1 41...

Page 42: ...keys to enter the actual volume of fluid pumped To accept the new calibration press ACCEPT or RE CALIBRATE to repeat the procedure Press HOME or MODE to abort The pump is now calibrated 42 m 530bpn e...

Page 43: ...LECT to choose mode Use the right hand function key to alter mode settings 19 2 Manual mode operation when PROFIBUS is enabled In Manual mode if PROFIBUS is enabled the P symbol will appear in the ico...

Page 44: ...S settings and the station address When the menus are accessed the pump is technically still in MANUAL mode but with no PROFIBUS communications After five minutes of inactivity the pump will revert ba...

Page 45: ...o that the station address can only be set from the pump The user can set the station address within this mode Select MODE Use the and keys to scroll to PROFIBUS and press SELECT If PROFIBUS is not en...

Page 46: ...On the PROFIBUS home screen the white P icon indicates that there is data exchange Pressing the INFO function key will display further information 46 m 530bpn en 08 1...

Page 47: ...cannot be automatically assigned by the master Select MODE Use the and keys to scroll to PROFIBUS and press SETTINGS Use the and keys to alter the station address in the range from 1 to 125 126 is th...

Page 48: ...keys to enable or disable PROFIBUS communication and press FINISH 19 5 PROFIBUS communication errors In PROFIBUS mode the screen below is displayed the P indicates data exchange is happening P 48 m 53...

Page 49: ...following Bus Error screen will be displayed The first red dot corresponds to the stage at which the error occurred and subsequent stages will indicate a red dot because the communication sequence ha...

Page 50: ...Marlow website and installed or typed into a PROFIBUS master directly from this manual using a GSD editor program Note The data flow to and from the pump may need to be byte reversed due to differenc...

Page 51: ...1 6M_supp 1 12M_supp 1 MaxTsdr_9 6 60 MaxTsdr_19 2 60 MaxTsdr_45 45 60 MaxTsdr_93 75 60 MaxTsdr_187 5 60 MaxTsdr_500 100 MaxTsdr_1 5M 150 MaxTsdr_3M 250 MaxTsdr_6M 450 MaxTsdr_12M 800 Slave_Family 0...

Page 52: ...Slave_Intervall 6 Modular_Station 0 Max_Diag_Data_Len 34 Max_User_Prm_Data_Len 9 Ext_User_Prm_Data_Const 0 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 Module WM Pump 3 14 word out in 0x62 0x5D 1 EndM...

Page 53: ...f the HOME screens or INFO screens This will display the main menu as shown below Use the keys to move the selection bar between the available options Press SELECT to choose an option Press EXIT to re...

Page 54: ...Main menu Auto keypad lock Press ENABLE DISABLE to switch on off the Auto keypad lock When active the keypad will lock after 20 seconds of inactivity Once locked it will display the screen below when...

Page 55: ...quired to disable PIN lock Setting Master PIN Setting the Master PIN protects all functionality The Master is able to selectively enable functionality for two additional operators These are defined as...

Page 56: ...Now press CONFIRM to check that the number entered is the PIN you require Press CHANGE to return to PIN entry 56 m 530bpn en 08 1...

Page 57: ...ionality Press NEXT to selectively enable functionality access for User 1 and User 2 Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted press...

Page 58: ...git User 1 PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER Now press CONFIRM to verify that the nu...

Page 59: ...sable functionality highlight the enabled functionality and press DISABLE When all the required functionality has been enabled press FINISH Configure User 2 security settings The PIN PROTECTION level...

Page 60: ...s the NEXT DIGIT key After selecting the fourth digit press ENTER To define the allowed functionality use the keys to select the functionality and press ENABLE User 2 PIN will allow access to only the...

Page 61: ...ed functionality To enter the PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER If an incorrect PIN...

Page 62: ...t allow access to the functionality the following screen will be displayed Keypad beep From SECURITY settings scroll to Keypad beep using the keys and select ENABLE The pump will now beep at every key...

Page 63: ...ng this feature does not change any other aspects of PIN code operation Anyone wishing to modify pump settings will still need to enter the PIN code 20 2 General settings To view the general settings...

Page 64: ...o restart is enabled the Symbol is shown on the screen to warn users that the pump may operate without any manual intervention pump resumes with previous settings Do not use auto restart for more than...

Page 65: ...d activate after a power cycle auto restart applies to manual mode network mode and memodose Flow units The current chosen flow unit is displayed on the right hand side of the screen To change flow un...

Page 66: ...bel The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen To define or edit the pump label move the selection bar over the Pump label men...

Page 67: ...ters for each digit The available characters are 0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the previous character Press FINISH to save the entry and retu...

Page 68: ...ETTINGS from the main menu Use the keys to move the selection bar over Pumphead type and press SELECT The following screen will be displayed Use the keys to move the selection bar over Pumphead and pr...

Page 69: ...selection bar over the required pumphead type and press SELECT Tube size and tube material Select Tube size from GENERAL SETTINGS then use the keys to move the selection bar over Bore size and press S...

Page 70: ...Use the keys to move the selection bar over the tube size to be used and press SELECT If a LoadSure element has been selected then the tube size is displayed as pressure and bore 70 m 530bpn en 08 1...

Page 71: ...you to select the tube material used Use the keys to move the selection bar over Tube material and press SELECT Use the keys to move the selection bar over the tube material to be used and press SELE...

Page 72: ...0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the last character Press FINISH to save the entry and return to the general settings menu Restore defaults To...

Page 73: ...ress SELECT to confirm Your selected language will now be displayed on screen Press CONFIRM to continue all displayed text will now appear in your chosen language Press REJECT to return to the languag...

Page 74: ...menu Select RESET to zero the run hours counter The run hours counter can be viewed by pressing INFO from your home screen The following screen will be displayed Press RESET to reset the run hours or...

Page 75: ...20 3 Help Help Select Help from the main menu to access the help screens m 530bpn en 08 1 75...

Page 76: ...the pumphead Check that the tube is not split or burst Check that the correct wall thickness tube is being used Check the direction of rotation Check that the rotor is not slipping on the drive shaft...

Page 77: ...Note Signal out of range over signal and leak detected error screens report the nature of an external condition They do not flash Error code Error condition Suggested action Er 0 FRAM write error Att...

Page 78: ...heck supply Power OFF ON may reset Er20 Signal out of range Check analog control signal range Trim signal as required Or seek support Er21 Over signal Reduce the analog control signal Err50 Communicat...

Page 79: ...22 Drive maintenance There are no user serviceable parts inside the pump Please contact your local Watson Marlow representative to arrange repair m 530bpn en 08 1 79...

Page 80: ...T2 2 5A H 250V 20mm Pack of 5 MNA2107A Foot Pack of 5 MNA2101A Module seal MN2516B Module switch cover MN2505M Glands STD GR0056 Glands EMC GR0075 Blanking plugs GR0057 Sealing washer for blanking pl...

Page 81: ...ement Always isolate the pump from the mains power supply before opening any guard or track or performing any positioning removal or maintenance operation 24 1 Pumphead replacement 520R 1 2 3 4 5 6 m...

Page 82: ...from the mains power supply before opening any guard or track or performing any positioning removal or maintenance operation 25 1 Continuous tubing 520R and 520R2 1 2 3 4 5 6 7 8 9 505L 1 2 3 4 5 6 8...

Page 83: ...25 2 Tube elements Grey Beige Blue 2 bar 30psi 4 bar 60psi 7 bar 100psi 520REL 520REM and 520REH 1 2 3 4 5 530 Sanitary connectors 1 2 3 530 Industrial connectors 1 2 3 m 530bpn en 08 1 83...

Page 84: ...exposure to less than one minute risk of attack Halogenated chlorinated solvents Not recommended possible risk to polycarbonate tube clamp adjusters and polypropylene tube clamp locators Alcohols gen...

Page 85: ...ns plug A American mains plug K Australia mains plug R Argentina mains plug C Swiss mains plug D India South Africa mains plug B Brazilian mains plug For non profibus and EtherNet IP pumps this option...

Page 86: ...33 0048 016 966 0048 016 6 4 1 4 17 902 0064 016 933 0064 016 966 0064 016 8 0 5 16 18 902 0080 016 933 0080 016 966 0080 016 mm inch STA PURE Series PCS Neoprene 0 8 1 32 13 920 0008 016 1 6 1 16 14...

Page 87: ...8 3 16 15 902 0048 024 933 0048 024 913 A048 024 6 4 1 4 24 902 0064 024 933 0064 024 913 A064 024 8 0 5 16 121 902 0080 024 933 0080 024 913 A080 024 9 6 3 8 122 902 0096 024 933 0096 024 913 A096 02...

Page 88: ...TL Pumpsil STA PURE Series PCS STA PURE Series PFL 3 2 1 8 16 933 0032 PFT 913 A032 PFT 961 0032 PFT 966 0032 PFT 6 4 1 4 17 933 0064 PFT 913 A064 PFT 961 0064 PFT 966 0064 PFT 9 6 3 8 122 933 0096 P...

Page 89: ...7 bar 60 100 psi pressure rated elements Industrial mm inch Marprene TH 3 2 1 8 16 902 H032 PFQ Sanitary mm inch Bioprene TH STA PURE Series PCS 3 2 1 8 16 933 H032 PFT 961 H032 PFT m 530bpn en 08 1 8...

Page 90: ...NA2050A 520R 520R2 Pumphead guard complete with tool unlockable latch 2 MNA2045A 520R 520R2 Track assembly for cased pumps complete with spring loaded tube clamps 3 MNA2043A 520R 1 6mm wall tube Rotor...

Page 91: ...023T and MN2003T 520RE Drain port and nut 26 4 Pumping accessories Accessory Description Part code Pump compatibility 520ANC Network cable RS232 with 9 pin D connectors 059 3121 000 530Du 530Di 520ANX...

Page 92: ...059 5101 000 All models Filling needle 1 6mm bore 059 5100 016 All models Filling needle 3 2mm bore 059 5100 032 All models Filling needle 4 8mm bore 059 5100 048 All models Filling needle 6 4mm bore...

Page 93: ...and discharge pressures for the pumphead at different drive speeds This data was produced pumping water at ambient temperature Marprene continuous tubing 1 6mm wall 200rpm clockwise rotation 8 0mm 6 4...

Page 94: ...l 200rpm counter clockwise rotation 1 6mm suction bar pressure bar 3 2mm 4 8mm 6 4mm 8 0mm Marprene continuous tubing 2 4mm wall 200rpm clockwise rotation 9 6mm 8 0mm 6 4mm 4 8mm 3 2mm 1 6mm suction b...

Page 95: ...wall 200rpm counter clockwise rotation 9 6mm 8 0mm 6 4mm 4 8mm 3 2mm 1 6mm suction bar pressure bar Marprene TL element 0 2 bar 0 30psi 200rpm counter clockwise rotation Suction bar Pressure bar 9 6mm...

Page 96: ...2 bar 0 30psi 200rpm counter clockwise rotation 9 6mm 6 4mm 3 2mm Suction bar Pressure bar Marprene TM element 2 4 bar 20 60psi 200rpm counter clockwise rotation Suction bar Pressure bar 6 4mm 3 2mm 9...

Page 97: ...nt 2 4 bar 30 60psi 200rpm counter clockwise rotation 6 4mm 3 2mm Suction bar Pressure bar Marprene TH element 4 7 bar 60 100psi 200rpm counter clockwise rotation Suction bar Pressure bar 3 2mm m 530b...

Page 98: ...registered trademarks of Watson Marlow Limited Tri Clamp is a registered trademark of Alfa Laval Corporate AB STA PURE Series PCS and STA PURE Series PFL are trademarks of W L Gore and Associates Eth...

Page 99: ...ect but Watson Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING This product is not designed for use...

Page 100: ...story All versions updated combined to single source and unified to Issue 4 09 18 m 530bpn gb 02 530 Bp BpN pump First published 12 15 Issue 2 05 17 m 530en 01 530 EN pump First published 04 2020 100...

Search results

Summary of Contents for 530 Bp

Reviews:

Related manuals for 530 Bp

Brands by name

Popular brands

Watson-Marlow 530 Bp, Installation, Operating And Maintenance Manual

Search results

Summary of Contents for 530 Bp

Reviews:

Related manuals for 530 Bp

Brands by name

Popular brands