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SAFETY INSTRUCTIONS

! WARNING

Operator responsibility

x

Any part of the machine is a potential source of danger if the machine is used in abnormal
conditions or if maintenance is not done correctly.

x

Read the Manual carefully.  Be familiar with the controls and their proper use.  Know how to
stop the engine rapidly and how to release the ratchet strap quickly when it is used to secure
the PowerPack to a borehole.

x

Use the machine only for the purpose it is intended for.

x

Never allow people unfamiliar with this Manual (including the Honda Engine Manual) to use the
PowerPack.  Local regulations may restrict the age of the operator.

x

If you lend or resell the PowerPack to a third party, instruct him/her how to handle the product
and alert him/her to read the Manual carefully before use.

x

Never use the PowerPack while user is fatigued or under medication, or if the user has
swallowed substances known to affect judgement or reactions.

x

Ensure untrained people and animals are at least 5 metres away from the operator and any
assistant should be at least 2 metres from the machine.  We recommend that a stop signal and
other signals between operator and assistant be decided prior to operation and that they are
used for safety during operation.

x

Keep in mind that the operator or user is responsible for accidents or hazards occurring to other
people or their property.

x

While operating the PowerPack always wear the following protective clothing and protective
devices:

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Protective clothing: wear adequate clothing, which fits closely. Do not leave sleeves and the
bottom of shirt/jacket loose.  Do not wear clothes with tapes, laces and /or ribbons, necktie,
necklace etc during operation, as they could be caught in the machine.  Bind your hair if it is 
long and do not let your hair fall below your shoulders.

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Protective devices: Wear appropriate ear protection to protect your hearing from high pitched
noise; wear safety footwear with toe protectors to avoid damaging your feet by dropping the
PowerPack.

x

Before each use, visually inspect the PowerPack for any damage or loose fixings.

x

Never mount an incorrect part and do not tamper with the PowerPack, as this could result in
personal injury or damage to the equipment.

x

Do not change the engine governor settings or over-speed the engine.

x

Start the engine carefully according to the instructions.

x

Never pick up or carry the PowerPack while the engine is running.

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 PP1

6

Summary of Contents for Waterra PowerPack PP1

Page 1: ...NFORMITY 2 INTRODUCTION 3 SAFETY INSTRUCTIONS 4 COMPONENT IDENTIFICATION 9 PRE OPERATION CHECKS 11 PUMPING OPERATION 12 BACKPACK IN USE 16 MAINTENANCE 17 TROUBLE SHOOTING 17 SPECIFICATIONS 18 SERVICE...

Page 2: ...rating inertial pumps Type PowerPack PP1 Serial Numbers Engine No PowerPack PP1 No Requirements Meets the relevant Essential Health Safety Requirements of EEC Directive 98 37 EC in accordance with The...

Page 3: ...any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the PowerPack...

Page 4: ...gine Be careful not to touch the exhaust pipe while it its hot Let the engine cool before storing indoors To prevent scalding pay attention to the warning marks attached to the PowerPack Wear ear defe...

Page 5: ...frame when the unit is in operation The maximum recommended time for contact with this part is 16 minutes per day The prescribed method for stabilising the unit during operation is for the operator t...

Page 6: ...gnal and other signals between operator and assistant be decided prior to operation and that they are used for safety during operation x Keep in mind that the operator or user is responsible for accid...

Page 7: ...jury caused by vibration x Do not smoke while working Fire and Burn Hazard Petrol gasoline is extremely flammable and petrol gasoline vapour can explode Use extreme care when handling petrol gasoline...

Page 8: ...ven partially enclosed the air you breathe could contain a dangerous amount of exhaust gas x To keep exhaust gas from building up provide adequate ventilation x Do not operate the engine in a confined...

Page 9: ...COMPONENT IDENTIFICATION Bracketed codes are for spares identification A full list of parts is available from Waterra or your local dealer w PP1 9...

Page 10: ...le setting move lever indicated in the picture anti clockwise to slow the engine or clockwise to speed it up NB The maximum throttle setting is limited Do not override this setting as it could damage...

Page 11: ...for wear see picture Borehole Assessment Check borehole depth and water level prior to pumping Ensure that the maximum depth of the pump in the borehole and the borehole water level will not exceed th...

Page 12: ...en pumping from a borehole with protective headworks or where the borehole lining is raised above ground level 1 Lift PowerPack and hook onto the lip of the borehole lining or headworks see picture 2...

Page 13: ...en tubing is in position rotate the wing nut on small clamping arm clockwise to hold tube and clamp firmly in place 9 The discharge end of the tubing can either be held manually or taped to the side o...

Page 14: ...and the ratchet strap holding the PowerPack to the borehole where used is fastened tightly Confirm that the throttle control on the engine is set at Slow speed 1 The engine may now be started Follow H...

Page 15: ...Turn the engine switch to the off position 0 Releasing the clamping strap from the borehole Squeeze the ratchet release slide and rotate the handle anticlockwise until it engages in the slots provide...

Page 16: ...ING Ensure the engine is cool before fitting to the backpack 3 Whilst holding the PowerPack handle tilt it back on the out turned legs of the frame Engage the backpack retaining hooks located at the b...

Page 17: ...gineer Recommended lubricant for bronze bush bearings ISO VG60 or OSI VG15 SAE30 or SAE40 Recommended lubricant for guide rails Multi purpose grease e g Castrol CL Maintenance schedule for engine NOTE...

Page 18: ...part of the frame Bottom Foot Rail and applying 50kg of weight on either end of the plank with a load applied to the slider to replicate 33 meters of high flow tube with a ball valve on the end and a...

Page 19: ...t e r L e v e l M e t r e s 0 10 Intake Depth Metres Flow Rate Litres Minute 20 30 40 50 0 2 4 6 8 10 12 14 0 10 20 30 40 D e p t h T o W a t e r L e v e l M e t r e s Example Intake depth 45m Water l...

Page 20: ...4 Service Options 6 Month and 12 month end of Warranty inspection and ongoing six monthly services Contact Waterra service department or local Waterra dealer SPARES Commonly requested parts for the ac...

Page 21: ...r use outside the recommended pumping depth parameters x Repairs required as a result of non approved third parties maintaining the product or any unapproved modifications x Repairs required on any un...

Page 22: ...w PP1 22 NOTES...

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