Waterous PB13 Series Operation, Maintenance And Overhaul Instructions Download Page 9

OPERATION AND MAINTENANCE

Page 4 of 13

NOTE: For high lift applications (10 foot or higher) when
the pump is new, priming operation may be improved if
the engine choke is engauged slightly (no more than 1/4
of choke lever travel) after advancing the throttle to full
open. Once the pump is primed, return choke to the
“RUN” position.

6.

Return the priming lever to the “RUN” position.

7.

Open the discharge valve if so equipped.

When a PB13 pump is used from draft in below freezing
weather, the following shut-down procedure should be
used:

1.

When pumping is completed and discharge hose dis‐
connected, move the priming lever to the “PRIME” posi‐
tion to drain the intake and the priming line back into the
water supply.

2.

Disconnect the intake hose. Start the engine and oper‐
ate the primer until no more water comes out.

3.

Stop the engine and open the volute drain.

Operating the Pump

The pump performance can be varied by:

1.

Controlling a discharge valve or nozzle. Opening the
valve increases flow and decreases discharge pres‐
sure.

2.

Controlling engine speed via the throttle control. In‐
creasing the engine speed increases the discharge
pressure and flow.

WARNING

!

Pump Overheating.
May cause personal injury or pump damage.

When operating the pump, be sure to open the discharge
valve slightly to prevent the pump from overheating. If the
pump runs even for a few minutes completely closed it
may heat the water enough to scald someone when the
valve is opened. Overheating can damage the seals and
other pump parts.

CAUTION

Freezing water hazard. 
May cause damage to the pump.

If the pump is exposed to freezing temperatures, drain all
water from pump, lines and accessories.

WARNING

!

Pressure Hazard.
May cause personal injury.

When the pump stops there is no stored pressure but
there could be pressure in the hoses. Use care when
disconnecting hoses and allow any residual pressure to
bleed off before uncoupling.

Pumping from Water Tank

1.

Open valves in piping between water tank and pump in‐
take, and the discharge valve.

2.

Allow about 30 seconds for water to flow into pump.

NOTE: Priming the pump may be necessary under
some conditions because of the air trapped in pump
and piping.

3.

Adjust engine speed and discharge nozzle or valve to
obtain desired discharge pressure and flow.

CAUTION

Do not attempt to pump more water than is avail‐
able from water tank. Always make sure the in‐
take pressure gauge reading stays above zero.

After Pumping

1.

Stop engine.

2.

If pumping anything but clean water, open all valves and
open all drains. Flush entire system with clean, fresh wa‐
ter for several minutes to remove all traces of impurities.

3.

Close all drains and install intake and discharge caps.

4.

Operate primer lever to drain any fluid from the priming
pump.

Pumping from Hydrant or Relay

1.

Start Engine.

2.

Open intake, hydrant and other valves as necessary to
allow water to enter the pump.

CAUTION

Pump has a mechanical seal, limit intake pres‐
sure to 75 psi if possible. Although the pump will
operate properly with higher intake pressure,
such operation will greatly accelerate mechani‐
cal seal wear.

3.

Open the discharge valve and increase engine speed to
obtain desired discharge pressure and capacity.

CAUTION

Do not attempt to pump more water than is avail‐
able from the hydrant or relaying pumper. Make
sure the intake pressure gauge reading stays
above zero. Some fire departments operate at
a minimum intake pressure of 10 psi when
pumping from hydrant or in relay to prevent a
“soft” intake hose from collapsing.

After Pumping (

See “Pumping from Tank” above

)

Summary of Contents for PB13 Series

Page 1: ...UTH ST PAUL MINNESOTA 55075 U S A OPERATION MAINTENANCE AND OVERHAUL INSTRUCTIONS PB13 Series Portable Pump IL1946 MODELS PB13 2515 PB13 2515B PB13 2515F PB13 2525 PB13 2525C PB13 3025 PB13 3025C PB13...

Page 2: ......

Page 3: ...when servicing the engine or equipment Disconnect negative wire from the battery terminal if equipped with electric starting system WARNING Excessive speed notice May cause personal injury Operating a...

Page 4: ...ation of grass leaves or other combustible material under around or behind the muffler 8 DO NOT operate the engine if air cleaner or cover directly over the carburetor air intake is removed 9 DO NOT c...

Page 5: ...WARNING LABELS IL2030...

Page 6: ...ARATION BEFORE OPERATION Page 1 of 13 Figure 1 Preparation Before Operation IL2031 Operator Panel Fuel Fill Priming Lever Oil Fill Battery Tray Connect Discharge Hose Close Pump Drain Connect Intake H...

Page 7: ...Located at bottom of volute Oil Fill Fuel Fill Low Oil Level Indicator Engine Speed Control Throttle Fuse Panel Light Switch Ignition Switch OFF RUN ST OP Discharge Pressure 12 VDC Mast Light Connecti...

Page 8: ...lug or breather elbow Remove oil level plug to check oil level gear driven pump only 8 With the ignition switch OFF rotate the engine crank shaft several times with the rewind start rope to make sure...

Page 9: ...sure Hazard May cause personal injury When the pump stops there is no stored pressure but there could be pressure in the hoses Use care when disconnecting hoses and allow any residual pressure to blee...

Page 10: ...r flush entire system with clean fresh water for several minutes to remove all traces of impurities Transmission Maintenance PB13G Gear Case Models Only Drain and refill with one pint SAE 90 weight ge...

Page 11: ...dy and discharge elbow Discharge Gauge Tube Primer Tube Intake Gauge Tube IL1935 1 Remove 4 cap screws and lock washers from the engine side of the pump volute body Slide the volute body off the adapt...

Page 12: ...0 puller holes are provided in the impeller to assist in removal Be sure to protect the tapped hole in the shaft when using any type of puller 3 Remove the square key Square Key 1 4 x 3 4 in SS Impell...

Page 13: ...p Adapter with Wear Ring O ring 7 3 4 x 8 in Stationary Seal Ring 1 Remove the 4 socket head cap screws and copper washers holding the pump adapter to the engine 2 Remove the pump adapter 3 Press out...

Page 14: ...e the impeller nut and flat washer from the impeller shaft If the impeller does not pull off the impeller shaft easily use a gear puller or two pry bars between the impeller and adapter Remove the squ...

Page 15: ...g pinion gear spacer needle bearing inner race and snap ring should not re quire disassembly unless inspection reveals wear of the ball bearing needle bearing race or pinion gear 2 Slide the needle be...

Page 16: ...key IL1944 Lock Washer 7 16 in Copper Washer 3 8 in Socket Head Screw 3 8 16 x 2 1 4 in Gear Case Shaft Sleeve O ring 1 x 1 1 8 in Oil Seal 1 Remove the 4 socket head cap screws and copper washers ho...

Page 17: ...or other damage Mechanical Seal 1 When a pump is disassembled it is advisable to in stall a new mechanical seal during reassembly espe cially if the pump had been in service for a long period of time...

Page 18: ...Pump 1 Install O ring and shaft sleeve on engine crank shaft oil seals into gear case Lubricate the crank shaft with light oil Carefully install O ring followed by the shaft sleeve Be sure there are n...

Page 19: ...hall be the warranty provided by the manufacturer thereof which if assignable WATEROUS will assign to Buyer if requested by Buyer c any product or part altered modified serviced or repaired other than...

Page 20: ...WATEROUS COMPANY 125 HARDMAN AVENUE SOUTH SOUTH ST PAUL MINNESOTA 55075 2456 U S A Phone 651 450 5000 FAX 651 450 5090 Web Site www waterousco com F 2391 10 07...

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