Waterous PB13 Series Operation, Maintenance And Overhaul Instructions Download Page 3

SAFETY INSTRUCTIONS

WARNING

!

Death or serious personal injury might occur if proper operating procedures are not followed. The pump operator, as well as
individuals connecting supply or discharge hoses to the apparatus must be familiar with these pump operating instructions as
well as other operating instructions and manuals for the apparatus, water hydraulics and component limitation.

WARNING

!

Pressure Hazard. May result in personal injury.

Prior to connection or removal of hoses, caps or other closures with pump intake or pump discharge connections, relieve
pressure by opening drains.

WARNING

!

Scalding Water Hazard. May result in serious burns.

When operating the pump, be sure to open at least one discharge valve slightly to prevent the pump from overheating.  If
the pump runs for a few minutes completely closed, it may heat the water enough to scald someone when the valve is
opened. Overheating can damage the packing, seals and other pump parts. If the apparatus builder has installed a
by-pass system or other provision designed to prevent overheating, opening a discharge valve may be unnecessary.

WARNING

!

Accidental starting hazard. May cause personal injury to the hand, arm or feet.

Prevent accidental starting by removing the spark plug wire and grounding it when servicing the engine or equipment.
Disconnect negative wire from the battery terminal if equipped with electric starting system.

WARNING

!

Excessive speed notice. May cause personal injury.

Operating an engine at excessive high speeds increases the danger of personal injury. Do not tamper with the governor springs,
governor links or other parts which may cause an increase in governed engine speed. Do not tamper with the engine speed
selected by the original equipment manufacturer.

WARNING

!

Moving or rotating parts hazard. May cause personal injury.

Always keep hands and feet clear of moving or rotating parts to prevent injury.

WARNING

!

High temperature components. May cause severe burns.

Do not touch hot mufflers, cylinders or fins as contact may cause burns.

WARNING

!

Kickback notice. May cause injury to hand or arm.

To prevent hand or arm injury, pull the cord slowly until resistance is felt then pull the starter cord rapidly to avoid kickback.

CAUTION

!

Spark arrestor notice.

This engine is equipped with a spark arrestor for use on forest covered, brush covered or grass covered unimproved land, it
must be maintained in effective working order by the operator. In the state of California, the above is required by law (Section
4442 of the California Public Resources Code.) Other state may have similar laws.

WARNING

!

DO NOT strike the flywheel with a hammer or hard object as this may cause the flywheel to shatter in operation. Use correct
tools to service the engine.

Summary of Contents for PB13 Series

Page 1: ...UTH ST PAUL MINNESOTA 55075 U S A OPERATION MAINTENANCE AND OVERHAUL INSTRUCTIONS PB13 Series Portable Pump IL1946 MODELS PB13 2515 PB13 2515B PB13 2515F PB13 2525 PB13 2525C PB13 3025 PB13 3025C PB13...

Page 2: ......

Page 3: ...when servicing the engine or equipment Disconnect negative wire from the battery terminal if equipped with electric starting system WARNING Excessive speed notice May cause personal injury Operating a...

Page 4: ...ation of grass leaves or other combustible material under around or behind the muffler 8 DO NOT operate the engine if air cleaner or cover directly over the carburetor air intake is removed 9 DO NOT c...

Page 5: ...WARNING LABELS IL2030...

Page 6: ...ARATION BEFORE OPERATION Page 1 of 13 Figure 1 Preparation Before Operation IL2031 Operator Panel Fuel Fill Priming Lever Oil Fill Battery Tray Connect Discharge Hose Close Pump Drain Connect Intake H...

Page 7: ...Located at bottom of volute Oil Fill Fuel Fill Low Oil Level Indicator Engine Speed Control Throttle Fuse Panel Light Switch Ignition Switch OFF RUN ST OP Discharge Pressure 12 VDC Mast Light Connecti...

Page 8: ...lug or breather elbow Remove oil level plug to check oil level gear driven pump only 8 With the ignition switch OFF rotate the engine crank shaft several times with the rewind start rope to make sure...

Page 9: ...sure Hazard May cause personal injury When the pump stops there is no stored pressure but there could be pressure in the hoses Use care when disconnecting hoses and allow any residual pressure to blee...

Page 10: ...r flush entire system with clean fresh water for several minutes to remove all traces of impurities Transmission Maintenance PB13G Gear Case Models Only Drain and refill with one pint SAE 90 weight ge...

Page 11: ...dy and discharge elbow Discharge Gauge Tube Primer Tube Intake Gauge Tube IL1935 1 Remove 4 cap screws and lock washers from the engine side of the pump volute body Slide the volute body off the adapt...

Page 12: ...0 puller holes are provided in the impeller to assist in removal Be sure to protect the tapped hole in the shaft when using any type of puller 3 Remove the square key Square Key 1 4 x 3 4 in SS Impell...

Page 13: ...p Adapter with Wear Ring O ring 7 3 4 x 8 in Stationary Seal Ring 1 Remove the 4 socket head cap screws and copper washers holding the pump adapter to the engine 2 Remove the pump adapter 3 Press out...

Page 14: ...e the impeller nut and flat washer from the impeller shaft If the impeller does not pull off the impeller shaft easily use a gear puller or two pry bars between the impeller and adapter Remove the squ...

Page 15: ...g pinion gear spacer needle bearing inner race and snap ring should not re quire disassembly unless inspection reveals wear of the ball bearing needle bearing race or pinion gear 2 Slide the needle be...

Page 16: ...key IL1944 Lock Washer 7 16 in Copper Washer 3 8 in Socket Head Screw 3 8 16 x 2 1 4 in Gear Case Shaft Sleeve O ring 1 x 1 1 8 in Oil Seal 1 Remove the 4 socket head cap screws and copper washers ho...

Page 17: ...or other damage Mechanical Seal 1 When a pump is disassembled it is advisable to in stall a new mechanical seal during reassembly espe cially if the pump had been in service for a long period of time...

Page 18: ...Pump 1 Install O ring and shaft sleeve on engine crank shaft oil seals into gear case Lubricate the crank shaft with light oil Carefully install O ring followed by the shaft sleeve Be sure there are n...

Page 19: ...hall be the warranty provided by the manufacturer thereof which if assignable WATEROUS will assign to Buyer if requested by Buyer c any product or part altered modified serviced or repaired other than...

Page 20: ...WATEROUS COMPANY 125 HARDMAN AVENUE SOUTH SOUTH ST PAUL MINNESOTA 55075 2456 U S A Phone 651 450 5000 FAX 651 450 5090 Web Site www waterousco com F 2391 10 07...

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