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F-1031, Section 2109.1 

Page 7 of 13 

 

Pressure Hazard. May result in personal injury. 

Prior to connection or removal of hoses, caps or 
other closures with pump intake or pump discharge 
connections, relieve pressure by opening drains or 
bleeder valves. Bleeder valves should also be used 
while filling a hose connected to an intake with water. 

WARNING

 

Scalding Water Hazard. May result in serious burns. 

When operating the pump, be sure to open at least 
one discharge valve slightly to prevent the pump from 
overheating.  If the pump runs for a few minutes com- 
pletely closed, it may heat the water enough to scald 
someone when the valve is opened. Overheating can 
damage the packing, seals and other pump parts. If 
the apparatus builder has installed a by-pass system 
or other provision designed to prevent overheating, 
opening a discharge valve may be unnecessary. 

WARNING

 

Unexpected Truck Movement. May result in seri- 
ous personal injury or death.

 

Failure to properly shift transmission in accordance to 
the transmission operating instructions may result in 
unexpected truck movement which may result in seri- 
ous personal injury or death. 

WARNING

 

CAUTION

 

If pump has a mechanical seal, limit intake pressure 
to 100 psi if possible. Although the pump will operate 
properly with higher intake pressure, such operation 
will greatly accelerate mechanical seal wear. 

Pumping from Hydrant or in Relay

 

 

3.  Open  discharge  valves  and  accelerate  engine  to 

obtain desired discharge pressure and capacity. 

4.  Set relief  valves  or other  pressure governing  de- 

vice to desired pressure. 

CAUTION

 

Do not attempt to pump more water than is available 
from the water tank. Always make sure the intake 
pressure compound gage reading stays above zero. 

NOTE: Some fire departments operate at a minimum 
intake pressure of 10 psi (.7 bar) when pumping 
from hydrant or in relay to prevent a 

“soft” intake 

hose from collapsing.

 

After Pumping

 

 

 

 
 
 
 
 

 

1.  Engage pump. If pump is equipped with a Water- 

ous  transmission  (C10,  C20,  K,  PA,  T,  Y),  follow 
transmission operation instructions. 

2.  Open  intake,  hydrant  and  other  valves  as  neces- 

sary to allow water to enter the pump. 

NOTE: Bleeder valves should be used while filling 
a hose connected to an intake with water.

 

1. 

Disengage pump. If pump is equipped with a Wa- 
terous transmission (C10, C20, K, PA, T, Y), follow 
transmission operation instructions. 

2.  If pumping anything but clean water, remove all in- 

take and discharge caps, open all valves and open 
all drains. Flush entire system with clean, fresh wa- 
ter for several minutes to remove all traces of im- 
purities. 

3.  If pump is kept full of water when not in use, make 

sure water is clean and non-corrosive.  Make sure 
the  pump is completely full or  completely drained 
(never partially full). 

CAUTION

 

Freezing water hazard. May cause damage to the 
pump.

 

If the pump is exposed to freezing temperatures, 
drain all water from pump, lines and accessories. 

4.  Close  all  drains  and  install  intake  and  discharge 

caps. 

5.  If truck is equipped with a priming  pump, operate 

it  until  fluid  is  discharged  from  priming  pump  dis- 
charge pipe.  Also check fluid level in priming tank, 
and refill if necessary. 

Pressure Hazard. May result in personal injury. 

Prior to connection or removal of hoses, caps or 
other closures with pump intake or pump discharge 
connections, relieve pressure by opening drains or 
bleeder valves. Bleeder valves should also be used 
while filling a hose connected to an intake with water. 

WARNING

 

NOTICE 

NOTICE 

NOTICE 

Summary of Contents for CX Series

Page 1: ...ruc tions carefully before using your Waterous Fire Pump Safety Information 2 3 Introduction 4 General Description Components 4 Options 4 5 Operating Instructions Pumping from Water Tank 6 Pumping fro...

Page 2: ...set parking brake and chock the wheels before going under the truck to adjust packing or to check packing gland temperature WARNING Packing Gland and Pump Body Temperature Haz ard May result in seriou...

Page 3: ...the use of a fire department gate valve with a inch 6 mm hole drilled through the gate installed between the fire apparatus discharge outlet and the hose test layout to prevent a volume surge from th...

Page 4: ...ns consistently outwear hard chrome plating tool steel and solid tungsten carbide Zinc die cast screens are normally used in the intake fit tings with brass screens available optionally Although the s...

Page 5: ...F 1031 Section 2109 1 Page 5 of 13 Figure 1 CXN Models 6 in ANSI Flange DIN PN10 150 Flange Figure 2 CXR Models Figure 3 CXSModels Figure 4 CXVModels Figure 5 CXD Models Figure 6 CXSD Models...

Page 6: ...bove zero 5 Set relief valves or other pressure governing de vice to desired pressure After Pumping 1 Open valve s in piping between water tank and pump intake and at least one discharge valve 2 Allow...

Page 7: ...from the water tank Always make sure the intake pressure compound gage reading stays above zero NOTE Some fire departments operate at a minimum intake pressure of 10 psi 7 bar when pumping from hydran...

Page 8: ...alves are closed d Immerse intake strainer at least two feet below water surface to prevent pump from drawing air Whirlpools forming above intake strainer indicate that strainer is too close to surfac...

Page 9: ...hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm hole drilled through the gate installed between the fire apparatus discharge outl...

Page 10: ...or bolt on flange as described below NOTE The replaceable elements must make contact with water to be effective Do not paint or use any other coating on the replaceable elements Bolt on Anodes Unscrew...

Page 11: ...packing The graphite reinforcement al Packing 1 Remove the unbalanced nuts flat washers and packing gland halves 2 Engage the pump per appropriate operating in lows the flexible graphite yarns to pro...

Page 12: ...ar Leakage through the braided flexible graphite BFG pack ing may be at zero or diminish to zero leakage and may not respond to loosening of the packing nuts to restore leakage see Adjustment Step 3 W...

Page 13: ...ing device to create a vacuum of about 22 in Hg 735 atmos phere in pump then stop primer and engine 2 Watch the pressure gauge if vacuum drops more than 10 in Hg 334 atmospheres in five 5 minutes list...

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