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Safety

Introduction

Product Overview

Operation

Maintenance

Pumping from the On-Board Tank

Follow the instructions to operate the pump from the on-board tank.

 High Pressure Hazard:

 Prior to connection of hoses, caps or other 

closures with pump intake or pump discharge connections, relieve 

pressure by opening drains.

 Scalding Water Hazard:

 When operating the pump, be sure to open at 

least one discharge valve slightly to prevent the pump from overheating. 

If the pump runs for a few minutes completely closed, it may heat the 

water enough to scald someone when the valve is opened. Overheating 

can damage the packing, seals and other pump parts. If the apparatus 

builder has installed a by-pass system or other provision designed to 

prevent overheating, opening a discharge valve may be unnecessary.

 Unexpected Truck Movement:

 Failure to properly shift transmission in 

accordance with the transmission operating instructions may result in 

unexpected truck movement which may result in serious personal injury 

or death.

1.  Engage the pump—refer to the pump transmission instructions for your 

application.

2.  Switch transfer valve to desired position.

NOTE:

 As a general rule, keep the transfer valve in pressure position when 

pumping up to 2/3 of the rated capacity of the pump and in volume 

when pumping more than 2/3 of the rated capacity. If high pressure 

is required (more than 200 psi, 13.8 bar), operating the pump in the 

PRESSURE position may be necessary even if it means closing one 

or more valves to reduce volume and avoid cavitation. The transfer 

valve may be changed from one position to the other while operating 

the pump. Decreasing the discharge pressure will make this easier. If 

the pump has a manually operated transfer valve, slow engine speed 

to reduce the discharge pressure to 75 psi (5.2 bar) or less. With the 

electric transfer valve, reducing the discharge pressure is necessary 

only if it exceeds 250 psi (17.3 bar).

3.  Open valve(s) in piping between water tank.
4. 

Allow about 30 seconds for water to flow into pump.

NOTE:

 Priming the pump may be necessary because of air trapped in 

piping.

5.  Accelerate engine to obtain desired discharge pressure and capacity.
6.  Set relief valves or other pressure governing device to desired pressure.

After operation do the following:

 High Pressure Hazard:

 Prior to removal of hoses, caps or other 

closures with pump intake or pump discharge connections, relieve 

pressure by opening the drains.

1.  Disengage the pump—refer to the pump transmission instructions for your 

application.

2. 

If pumping other than clean water during operation, flush the pump until all 

contaminants are removed.

3.  Close all drains and install intake and discharge caps.

Summary of Contents for CM Series

Page 1: ...CM Series Fire Pumps Operation and Maintenance Form Number F 3010 Issue Date May 23 2023 Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com...

Page 2: ......

Page 3: ...Electric Version 12 Transfer Valve Manual Override Actuator Optional 13 Transfer Valve Actuator Control Panel Manual Version 14 Operation 15 Understanding Operation Safety 15 Switching to Pressure Mo...

Page 4: ...ipping plugs and install the operation plugs or caps NOTICE Pump Damage Pump damage occurs when operating without adequate water supply Do not operate the pump without adequate water supply Read and u...

Page 5: ...id Priming Pump Damage Discharge ejected at high pressure can cause serious injury and damage High Pressure Direct discharge away from people and equipment NOTICE Not following maintenance procedures...

Page 6: ...id ejected at high pressure can cause serious injury High Pressure Do not touch the surface during operation allow it to cool after operating Hot surfaces can burn you Hot Surface Do not operate if wa...

Page 7: ...nge without notice This document is divided into the following sections Safety This section describes general precautions and alert symbols that are in this document Introduction This section is an ov...

Page 8: ...n either mode The pump is available with many intake and discharge options Understand that this instruction may not include all the options in your application Pressure Mode In pressure mode the 2 sta...

Page 9: ...Notes...

Page 10: ...ansfer valve that switches the pump between pressure and volume mode Depending on your application it operates manually or electrically Note The transfer valve actuator can be mounted on the top or th...

Page 11: ...1 28 Safety Introduction Product Overview Operation Maintenance Pump Components Bottom 1 Feature Feature Description Description 1 Transfer valve This switches the pump between pressure and volume mod...

Page 12: ...SSURE VOLUME 2 4 1 3 Feature Feature Description Description 1 Pressure LED This illuminates when the transfer valve is in pressure mode 2 Pressure button This moves the transfer valve into pressure m...

Page 13: ...verview Operation Maintenance Transfer Valve Manual Override Actuator Optional 1 Feature Feature Description Description 1 Removable crank handle This allows you to manually move the transfer valve in...

Page 14: ...ontrol Panel Manual Version 2 1 3 Feature Feature Description Description 1 Pressure LED This illuminates when the transfer valve is in pressure mode 2 Volume LED This illuminates when the transfer va...

Page 15: ...ith shifting the pump transmission in to pump mode Discharge ejected at high pressure can cause serious injury and damage High Pressure Direct discharge away from people and equipment Understand the s...

Page 16: ...ressure 1 Press and hold the Pressure button until the volume LED illuminates to place the pump into pressure mode Note Reduce the discharge pressure to 250 psi 17 2 bar when you change between modes...

Page 17: ...ducing the engine to idle speed before transferring will minimize the change in discharge pressure 1 Press and hold the Volume button until the volume LED illuminates to place the pump into volume mod...

Page 18: ...the rated capacity of the pump and in volume when pumping more than 2 3 of the rated capacity If high pressure is required more than 200 psi 13 8 bar operating the pump in the PRESSURE position may b...

Page 19: ...acity of the pump and in volume when pumping more than 2 3 of the rated capacity If high pressure is required more than 200 psi 13 8 bar operating the pump in the pressure position may be necessary ev...

Page 20: ...her foreign matter from being drawn into the pump 6 Switch transfer valve to desired position NOTE As a general rule keep the transfer valve in pressure position when pumping up to 2 3 of the rated ca...

Page 21: ...lustration and instructions when storing the pump When storing the apparatus do the following Never store the pump partially full Always store the apparatus with the pump completely full or completely...

Page 22: ...ion and environmental conditions Replace wear components with equivalent components Operation Operation Monthly Monthly 6 Months 6 Months Comment Comment Check intake screens X If included in your app...

Page 23: ...ing glands you can adjust the packing seal by doing the following 1 Operate the pump at its maximum intended pressure for 10 minutes 2 Observe the drip rate Optimal leakage is 10 to 120 drops per minu...

Page 24: ...if damaged or depleted 2 To install the intake screen do the following 1 Remove any rust or debris that prevents direct contact between the intake and intake screen Note Do not use grease or similar w...

Page 25: ...Use the illustration and instructions to replace the optional bolt on anode 1 Remove the 4 screws securing the bolt on anode to the adapter and inspect the anodes Replace the assembly if more than ha...

Page 26: ...d Anode Optional 1 Use the illustration and instructions to replace the optional threaded anode 1 Remove the threaded anode and inspect the anodes Replace the assembly if more than half the anode is d...

Page 27: ...Notes...

Page 28: ...Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com...

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