Waterous CG Series Overhaul Instructions Download Page 9

F-1031, Section 4202

Page 9 of 10

CAUTION

Pump overheating hazard. 
May cause damage to the pump.

Circulate enough water through the pump to prevent overheating.

 WARNING

!

Truck movement hazard.
May cause serious personal injury.

Stop engine, set the parking brake and chock the wheels before going
under truck to adjust packing.

1.

Engage pump per appropriate operating instructions. Operate the
pump at the capacity pressure shown on the serial plate for ten (10)
minutes.

CAUTION

Observe the stuffing box drip rate from the side of the truck.

2.

Observe leakage. Normal leakage is 10-120 drops per minute.

3.

If drip rate is considered high, stop the engine and tighten the packing
gland nuts 1/2 to 1 flat (maximum of 1/6 of a revolution). Make ap­
propriate adjustments starting with 1 flat, when approaching the final

adjustment reduce to 1/2 flat. This reduces the possibility of over tight­
ening. 

Tighten the gland nuts equally to ensure that the packing

gland goes on straight.

 Gradually reducing leakage during the first

hour of operation will result in a better seal over a longer period of
time.

CAUTION

Stopping the leakage entirely at this point will cause the packing
to overheat.

4.

Operate the pump at the capacity pressure shown on the serial plate
for two (2) minutes to let packing run in, then observe the drip rate.

 WARNING

!

Packing Gland and Pump Body Temperature Hazard. May result in
serious burns.

Heat is dissipated through the cross-section of the packing, transfer­
ring the heat to the packing gland and pump body.

5.

Repeat steps 3 and 4 until the drop rate is acceptable.

NOTE: After adjusting the packing, the pump must pass the va­
cuum test described on the next page.

Final Assembly

To complete final assembly, perform the following:

1.

Connect the propeller or drive shaft to the pump transmission.

2.

Connect the intake and discharge piping.

3.

Connect the cooling and drain lines, electrical wiring and similar equip­
ment to the pump and accessories.

4.

Fill the pump transmission with lubricant as directed in the transmission
operation and maintenance instructions.

Summary of Contents for CG Series

Page 1: ...ling Ball Bearings 4 Installing Body Gaskets 4 Disassembly 4 Inspection and Repair 5 Mechanical Seal 5 Impellers 5 Installing Undersize Wear Rings 6 Reassembly 6 Mechanical Seal 6 Packing 7 Packing Re...

Page 2: ...pen at least one discharge valve slight ly to prevent the pump from overheating If the pump runs for a few minutes completely closed it may heat the water enough to scald someone when the valve is ope...

Page 3: ...2 An arbor press for assembling or disassembling components 3 An engine lathe for turning impeller hubs 4 A suitable hoist and slings 5 Torque capability up to 325 lb ft While no special tools and equ...

Page 4: ...in the bearing housings When mount ing these bearings on shafts always apply force to the inner races When bearings have a tight fit in the housings and a heavy force is necessary to install them be...

Page 5: ...attached to the pump head Remove the caps screws bolt and nut attaching the pump head to the transmission Remove the pump head NOTE that the rear wear ring will come off with the head 11 Remove flinge...

Page 6: ...363 75 62364 25 62364 50 62364 75 Keep the hub diameters within 0 015 in TIR of the impeller shaft bore If the impeller hubs do not clean up at first undersize dimension turn the hub down to the next...

Page 7: ...tion Application Stationary Ring Lubricate O Ring Coat Shaft Area Bellows Assembly Must Slide Over Seat with Stationary Ring Bellows Assembly Coat Inside of Bellows Assembly If Lubricant should get on...

Page 8: ...s operation with each ring staggering the joints at least 90_ apart Install the packing rings until the top of the last ring is about 1 4 inch from the end of the stuffing box at least 1 8 inch is req...

Page 9: ...he packing gland goes on straight Gradually reducing leakage during the first hour of operation will result in a better seal over a longer period of time CAUTION Stopping the leakage entirely at this...

Page 10: ...ing section WARNING Do not adjust gland nuts while pump is running Observe stuffing box leakage by watching drippage from the side of the truck 2 Operate the pump at its maximum intended service press...

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