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F-1031, Section 4202

Page 6 of 10

Installing Undersize Wear Rings

Replacement rings are available as follows:

0.025 in. undersize

0.050 in. undersize

0.075 in. undersize

If inspection shows that the wear ring clearances are excessive or the im­
peller hubs are scored or grooved, turn the impeller hub on a lathe to an
acceptable dimension.

Table 1 shows the original hub dimensions for each impeller and the re­
work dimensions for each degree of undersize.

Flame plated impeller hub wear ring clearance is usually restored by
installing a replacement wear ring with the same dimensions as the origi­
nal wear ring since most wear occurs on the wear ring, not the impeller
hub. Flame plated impellers are the numbers with the “T” suffix.

Table 1. Impeller and Wear Ring Repair Dimensions

Impeller Number

Original HUB Diameter

Original Wear Ring Number

Reworked HUB Diameter

New Wear Ring Number

7309-F

70690

4.623 / 4.621

61269

4.598 / 4.596
4.573 / 4.571
4.548 / 4.546

61269-25
61269-50
61269-75

70423
70689

5.5015 / 5.4995

61029

5.476 / 5.474
5.451 / 5.449
5.426 / 5.424

61029-25
61029-50
61029-75

71887
71899

5.500 / 5.498

62363
62364

5.492 / 5.494
5.467 / 5.469
5.442 / 5.444

62363-25
62363-50
62363-75
62364-25
62364-50
62364-75

Keep the hub diameters within 0.015 in. TIR of the impeller shaft bore. If
the impeller hubs do not clean up at first undersize dimension, turn the
hub down to the next degree of undersize. Replace the impeller if the hubs
do not clean up at the last undersize dimension.

Before pressing new wear rings in place, remove all corrosion from body
and head counterbores and apply a generous amount of lubriplate or simi­
lar lubricant to the outer ring surfaces. With a suitable arbor, carefully
press the rings into the body and head counterbores. Make sure the rings
are seated firmly against the counterbore shoulders.

Reassembly

Reassembly of the CG and CGVG pumps is essentially the same as the
disassembly procedure, except it is reversed. Note that if undersize wear
rings are required, they should be installed during reassembly. Also, if a

new impeller is needed, install new standard size wear rings for the impel­
ler.

Mechanical Seal

CAUTION

The mechanical seal primary and stationary rings are made of brittle ma­
terial. The material can be cracked or chipped. Extra care must be taken
when handling these rings.

NOTE: If Waterous Mechanical Seal Lubricant part no. 52608 is
not available, P80 rubber lubricant, straight dish soap or glycerin
may be substituted.

1.

Install mechanical seal after volute body has been reattached to trans­
mission.

Summary of Contents for CG Series

Page 1: ...ling Ball Bearings 4 Installing Body Gaskets 4 Disassembly 4 Inspection and Repair 5 Mechanical Seal 5 Impellers 5 Installing Undersize Wear Rings 6 Reassembly 6 Mechanical Seal 6 Packing 7 Packing Re...

Page 2: ...pen at least one discharge valve slight ly to prevent the pump from overheating If the pump runs for a few minutes completely closed it may heat the water enough to scald someone when the valve is ope...

Page 3: ...2 An arbor press for assembling or disassembling components 3 An engine lathe for turning impeller hubs 4 A suitable hoist and slings 5 Torque capability up to 325 lb ft While no special tools and equ...

Page 4: ...in the bearing housings When mount ing these bearings on shafts always apply force to the inner races When bearings have a tight fit in the housings and a heavy force is necessary to install them be...

Page 5: ...attached to the pump head Remove the caps screws bolt and nut attaching the pump head to the transmission Remove the pump head NOTE that the rear wear ring will come off with the head 11 Remove flinge...

Page 6: ...363 75 62364 25 62364 50 62364 75 Keep the hub diameters within 0 015 in TIR of the impeller shaft bore If the impeller hubs do not clean up at first undersize dimension turn the hub down to the next...

Page 7: ...tion Application Stationary Ring Lubricate O Ring Coat Shaft Area Bellows Assembly Must Slide Over Seat with Stationary Ring Bellows Assembly Coat Inside of Bellows Assembly If Lubricant should get on...

Page 8: ...s operation with each ring staggering the joints at least 90_ apart Install the packing rings until the top of the last ring is about 1 4 inch from the end of the stuffing box at least 1 8 inch is req...

Page 9: ...he packing gland goes on straight Gradually reducing leakage during the first hour of operation will result in a better seal over a longer period of time CAUTION Stopping the leakage entirely at this...

Page 10: ...ing section WARNING Do not adjust gland nuts while pump is running Observe stuffing box leakage by watching drippage from the side of the truck 2 Operate the pump at its maximum intended service press...

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