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F-1031, Section 4202

Page 4 of 10

Bearings, Gaskets, Seals and O-rings

Parts of this nature are frequently damaged during removal or disassemb­
ly. In addition, they sometimes deteriorate or lose their effectiveness be­
cause of age or misuse. Replacing these parts whenever overhauling a
pump is a good policy.

Impeller Shafts

Examine shaft for severe scratches, grooves or corrosion - especially un­
der packing or mechanical seals. If scratches are not  severe, and are not
under packing and seals, clean them with a fine-cut file. Grooves under
the packing are usually permissible if they are not sharp or too deep. Even
slight longitudinal scratches will cause leaks and should be removed.

Installing Ball Bearings

Most Waterous pumps are designed so that ball bearings fit tightly on their
shafts and have relatively loose fits in the bearing housings. When mount­
ing these bearings on shafts, always apply force to the inner races. When
bearings have a tight fit in the housings, and a heavy force is necessary to
install them, be sure to apply force only to the outer bearing races. For
either type of fit, applying force to the wrong bearing race may damage the
balls and race.

Installing Body Gaskets

To provide added sealing for gaskets between body halves, or between
bodies and intake adapters, coat both sides of these gaskets with a suit­
able sealant. A compound such as Permatex Super 300 is recommended
for this application. Be sure all traces of previous gaskets and sealant are
removed before installing new gaskets.

Disassembly

A CG Series pump may be disassembled in several ways, depending on
the following:

Type of transmission

Piping arrangement

Removing the pump and transmission together, and then disassembling
the pump is usually the easiest method. Refer to service parts list (SPL)
furnished with your pump for component identification.

Summary of Contents for CG Series

Page 1: ...ling Ball Bearings 4 Installing Body Gaskets 4 Disassembly 4 Inspection and Repair 5 Mechanical Seal 5 Impellers 5 Installing Undersize Wear Rings 6 Reassembly 6 Mechanical Seal 6 Packing 7 Packing Re...

Page 2: ...pen at least one discharge valve slight ly to prevent the pump from overheating If the pump runs for a few minutes completely closed it may heat the water enough to scald someone when the valve is ope...

Page 3: ...2 An arbor press for assembling or disassembling components 3 An engine lathe for turning impeller hubs 4 A suitable hoist and slings 5 Torque capability up to 325 lb ft While no special tools and equ...

Page 4: ...in the bearing housings When mount ing these bearings on shafts always apply force to the inner races When bearings have a tight fit in the housings and a heavy force is necessary to install them be...

Page 5: ...attached to the pump head Remove the caps screws bolt and nut attaching the pump head to the transmission Remove the pump head NOTE that the rear wear ring will come off with the head 11 Remove flinge...

Page 6: ...363 75 62364 25 62364 50 62364 75 Keep the hub diameters within 0 015 in TIR of the impeller shaft bore If the impeller hubs do not clean up at first undersize dimension turn the hub down to the next...

Page 7: ...tion Application Stationary Ring Lubricate O Ring Coat Shaft Area Bellows Assembly Must Slide Over Seat with Stationary Ring Bellows Assembly Coat Inside of Bellows Assembly If Lubricant should get on...

Page 8: ...s operation with each ring staggering the joints at least 90_ apart Install the packing rings until the top of the last ring is about 1 4 inch from the end of the stuffing box at least 1 8 inch is req...

Page 9: ...he packing gland goes on straight Gradually reducing leakage during the first hour of operation will result in a better seal over a longer period of time CAUTION Stopping the leakage entirely at this...

Page 10: ...ing section WARNING Do not adjust gland nuts while pump is running Observe stuffing box leakage by watching drippage from the side of the truck 2 Operate the pump at its maximum intended service press...

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