WaterLogic WL2FW FIREWALL Series User Manual Download

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WL2FW FIREWALL

MANUAL

Waterlogic Trading LTD,

WLI Trading Limited, Second Floor, Suite 4, Beacon Court, Sandyford, Co. Dublin, Ireland

Tel: + 353 (0) 1293 1960

Fax: + 353 (0) 1293 1052

For Technical Support Email: [email protected]

WLI (UK) LTD – Global Headquarters Grenfell Road, Maidenhead, Berkshire, SL6 1HN, United Kingdom

Summary of Contents for WL2FW FIREWALL Series

Page 1: ...ted Second Floor Suite 4 Beacon Court Sandyford Co Dublin Ireland Tel 353 0 1293 1960 Fax 353 0 1293 1052 For Technical Support Email support waterlogicsupport zendesk com WLI UK LTD Global Headquarte...

Page 2: ...ication is written for use by these qualified individuals Waterlogic encourages users to learn about products however we believe that product knowledge and service is best obtained by consulting Water...

Page 3: ...h Limit Safety 15 Hot Tank Descaling 17 Programming Disabling Energy Saving Sleep Mode 19 Programming Changing from Hot Tank Thermostat to Thermistor 20 Programming Changing Hot Water Mode to Ambient...

Page 4: ...roperly earthed outlet Unit should be protected by residual current device RCD having a rated residual operating current not exceeding 30mA Use only Waterlogic supplied power cord Never use extension...

Page 5: ...reduce microbiological contamination potential bacterial growth Sanitize before use to eliminate any potential microbiological contaminates CAUTION INDOOR USE ONLY Intended for household use only Neve...

Page 6: ...tive barrier against microbes like bacteria and mould which may cause odours or staining Large Dispense Area with Recessed Faucet 200mm dispense height with BioCote recessed faucet to protect from cro...

Page 7: ...characteristics of microbiological water purifiers The requirements are based on the recommendations of the U S Environmental Protection Agency s Task ForceReport NSF ANSI 42 Chlorine Taste and Odour...

Page 8: ...FICATIONS ITEM WL2FL Mini WL2FL Free Standing Power Supply 220V 50Hz or 120V 60Hz Water Connection Quick Connect Cold Water Temperature Cold Water Temperature Factory Set Point 5 C 41 F Cold Tank Size...

Page 9: ...14 5 x 41 Weight dry 26 3 kg 58 pounds 30 kg 66 pounds ELECTRICAL SPECIFICATIONS ELECTRICAL SUPPLY 220V 50Hz or 120V 60Hz 13 Amp Service 220V 50Hz 15 Amp Service 120V 60Hz COMPONENT POWER approximate...

Page 10: ...Water Select Button followed by the DispensingButton within 3 seconds For Hot Water Press Hot Water Select Button followed by the DispensingButton within 3 seconds NOTE Default selection mode is Cold...

Page 11: ...efore removing UV Lamp CAUTION UV LAMPS ARE HAZARDOUS Lamps are considered Hazardous Waste and must be disposed of accordingly Refer to Product MSDS sheet fordetails 3 Clean the Spiral Quartz Sleeve t...

Page 12: ...m any high pressure down to 3bar 0 5bar The pressure reducing valve is an essential part of the installation rail and ensures that the Waterlogic Water Treatment System is not exposed to high pressure...

Page 13: ...tube that allows air and water to pass into the vent chamber as it is heated Water in the vent chamber is suctioned back through the outlet tube vent hole when water is dispensed Expansion of water as...

Page 14: ...WL2 FW Manual Page 14 Revision EU05 07 17 HEATER CIRCUIT HOT TANK WIRING...

Page 15: ...on the rear of the hot tank As you look through the condenser coils on the rear of the unit you will see the hot tank located on the right hand side 5 From the front of the Water Treatment System reac...

Page 16: ...top flap of the Protective Metal Box so it snaps back into its original position on the Hot Tank 8 Replace the Lower Front Panel 9 Plug in the Power Cord 10 Turn on the Red Compressor Heater Switch I...

Page 17: ...stainless and always flush the unit completely Dispose in an environmentally safe manner Materials Needed Personal Protective Equipment Rubber or Nitrile Safety Gloves and ProtectiveEyewear Phillips...

Page 18: ...ure the WL2FW Water Treatment System is performing to the customer s satisfaction WARNING HOT WATER The WL2FW Water Treatment System produces Hot Water up to 87 C 189 F Water above 52 C 125 F can caus...

Page 19: ...any button wakes up the WL2FW Water Treatment System and turns the heater circuit back on The hot tank will typically take less than 10 minutes to heat the water from ambient to the 85 C 185 F set poi...

Page 20: ...istor Control is for a future Hot Tank design Do not change to Thermistor or it will disable the Hot Tank Unplug Power Cord and remove Top Cover to access Heater Control PCB 1 2 3 Pin Numbers Heater C...

Page 21: ...FW Water Treatment Systems comes defaulted with Hot Cold water which can be changed to Ambient Cold settings DF1 settings default is to Hot Cold Unplug Power Cord and remove Top Cover to access Energy...

Page 22: ...20v 60Hz HT 3042 HT 3041 Replace every 3 to 5 years depending on usage 1 Micron CBC Cyst Lead Reduction Filter Assembly NSF 53 FT 0063 Local water conditions will determine proper filter type and main...

Page 23: ...WL2 FW Manual Page 22 Revision EU05 07 17 WL2FW MINI DRAWING AND PARTS LIST Wetted Parts Green Recommended spare parts Yellow Consumables...

Page 24: ...0mm recommend replacing Solenoid Cushion at same time Recommend stocking 2 for every 10 machines 4 1 Solenoid Cushion Recommend stocking 2 for every 10 machines 5 Hot Water Faucet Recommend stocking 2...

Page 25: ...heat Metal Cover Recommend stocking 2 for every 10 machines 13 Overheat with Manual reset 105 C 221 F Recommend stocking 2 for every 10 machines 14 Hot Tank Thermostat 87 C 187 F Recommend stocking 2...

Page 26: ...22 Energy Saver PCB 23 Electric Ballast Bracket 24 Firewall UV Relay PCB 25 JG 1 4 Stopper PI0808S used with Bulkhead Union x John Guest P N PI1208S Mini Only 26 Bulkhead Union x John Guest P N PI120...

Page 27: ...32 2 UVC Sensor Fixing Metal Bracket Back 37 Front Upper Insert Panel 38 Firewall PCB Cover 39 Silver Front Panel for Drip Tray Insert Firewall 40 JG 3 8 x 1 4 Reducing Fitting PI211208S 41 Firewall...

Page 28: ...wer Line Noise Filter Electromagnetic Interference filter EMI 50 Fuse Holder Fuse 220V 10A with only one wire Fuse Holder Fuse 120V 15A with only one wire 51 Red Compressor Heater Switch 52 Silver Bac...

Page 29: ...lter Clip 60 Flow Restrictor 1 8 mm hole Not Shown Firewall UV Female Wire Connector Not Shown Wire Connector between Hot Tank and Thermostat Not shown Power Cord EU 220V 50Hz Power Cord UK 220V 50Hz...

Page 30: ...WL2 FW Manual Page 29 Revision EU05 07 17 WL2FW FREE STANDING DRAWING AND PARTS LIST Wetted Parts Green Recommended spare parts Yellow Consumables...

Page 31: ...0mm recommend replacing Solenoid Cushion at same time Recommend stocking 2 for every 10 machines 4 1 Solenoid Cushion Recommend stocking 2 for every 10 machines 5 Hot Water Faucet Recommend stocking 2...

Page 32: ...rmostat and Overheat Metal Cover Recommend stocking 2 for every 10 machines 13 Overheat with Manual reset 105 C 221 F Recommend stocking 2 for every 10 machines 14 Hot Tank Thermostat 87 C 187 F Recom...

Page 33: ...Firewall Free Standing Transformer 120V 1A for Firewall Free Standing 23 UVC Sensor Wire 2FW 24 CDS Fixing Rubber Silicon 25 Firewall UV Lamp Rubber 26 Spiral Rubber Buffer 27 Firewall Mark IV Stainle...

Page 34: ...ront Bottom Insert Panel Free Standing Only 33 Filter Bracket Free Standing Only 34 2 8 Filter Clip 35 Unit Rubber Feet Free Standing Only 36 Bottom Tray 37 Leak Tray Free Standing Only 38 Leak Contai...

Page 35: ...1 Cold Thermostat Cover Label 44 2 Wire Connector between Hot Tank and Thermostat 45 Socket Power Line Noise Filter Electromagnetic Interference filter EMI 46 Fuse Holder Fuse 220V 10A with only one...

Page 36: ...Saver PCB 53 JG LLD PE Tube Blue O D 1 4 John Guest P N PE 08 BI 1000F B 54 Flow Restrictor 1 8 mm hole 55 Silicon Tube 5 16 for Hot Water Not shown Power Cord EU 220V 50Hz Power Cord UK 220V 50Hz Po...

Page 37: ...WL2 FW Manual Page 36 Revision EU05 07 17 WL2FW FLOW DIAGRAM COLD ONLY...

Page 38: ...WL2 FW Manual Page 37 Revision EU05 07 17 COLD AND AMBIENT...

Page 39: ...WL2 FW Manual Page 38 Revision EU05 07 17 HOT AND COLD...

Page 40: ...age 39 Revision EU05 07 17 WL2FW ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attempt live tes...

Page 41: ...WL2 FW Manual Page 40 Revision EU05 07 17...

Page 42: ...WL2 FW Manual Page 41 Revision EU05 07 17 120V 60Hz Power Source 120V 60Hz 120V 60Hz...

Page 43: ...Power Source 120V 60Hz 120V 60Hz 120V 60Hz WL2 FW Manual Page 42 Revision EU05 07 17...

Page 44: ...mage Sanitizing Sanitize Aquadosa or other approved sanitizing cleaner throughout the cold and or ambient circuits Follow all instructions on the sanitizer and flush with fresh water through the fauce...

Page 45: ...s upon your water quality and your water usage For example if there is a lot of sediment and or particles in your water then you will have to change your filters more frequently than a location with l...

Page 46: ...AND IS NOTREQUIRED Water in the hot circuit is not sanitary until the temperature exceeds 77 C 171o F for at least 5 minutes UV System Functional Test WARNING ULTRAVIOLET RADIATION Protect your skin a...

Page 47: ...off Draw a glass of cold water and verify it is has chilled to proper temperature Heater Test 22 Always ensure tanks are full of water before turning on the heater or the overheat High Limit will ope...

Page 48: ...ater Disable Cold and Hot Tanks 1 Turn off the Red Heater and Compressor Power Switch O OFF to disablethe Heater and Compressor 2 Dispense 2 Litres gallon of water through the Hot Tank to cool thewate...

Page 49: ...ld and Hot Tanks 8 Turn off the Red Heater and Compressor Power Switch O OFF to disablethe heater and compressor 9 Dispense 2 Litres 1 gallon of water through the hot tank to cool thewater temperature...

Page 50: ...100 F or below 2 C 35 F Install indoors and keep unit away from excessive humidity Never expose to freezing temperatures Ensure there is adequate clearance around the unit to allow refrigeration syst...

Page 51: ...Hot tank is now full CAUTION NEVER TURN ON HEATER BEFORE FILLING HOTTANK Red Compressor Heater Switch must be in the O OFF position while the hot tank is empty Damage could occur within one minute an...

Page 52: ...water in the Leak Tray and will shut down inlet solenoid Possible Reason Solution Water is present in the Bottom Tray causing the leak detection to trigger Leak Detection is on the Mini Model only Re...

Page 53: ...dose of UV Check UV System 1 If Ballast Indication Light is Green the system should be operational Ensure UV lamp is on Replace Lamp If lamp is replaced and problem persists replace UV Sensor 2 If Ba...

Page 54: ...Page 53 Revision EU05 07 17 3 FAULT CODE No LED Light Possible Reason Solution Power Problem Check for power disruption LED Light is out Check that the PCB LED is operational replace PCB as necessary...

Page 55: ...or Power Switch won t light and the Red LED onthe Front won t light Possible Reason Solution Circuit Breaker Check the Circuit Breaker Fuse is Blown Replace Fuse Defective Loose Power Cord Check that...

Page 56: ...place Front PCB Defective Red Heater Compressor Switch Replace Red Heater Compressor Switch 3 Compressor Runs But Does Not Chill Possible Reason Solution Condenser is dirty Clean the condensing coil o...

Page 57: ...ed Heater Compressor Switch on I ON Compressor Starting Circuit Turn Red Heater Compressor Switch off O OFF Remove the compressor cap on side of the compressor Disconnect the black and red terminal co...

Page 58: ...out of Faucet Vent Hole 7 Restricted Flow of Hot Water 8 Hot Water Drip out of Faucet 9 Dispenses Hot and Cold Water at the same time 10 No cold water available 11 Water does not dispense from unit 1...

Page 59: ...solenoid to activate not button click Adjust water pressure to 2 7 4bar Loose or bad connection on the Front Dispensing PCGB or Solenoid Connector Check that they are connected properly and tightened...

Page 60: ...ot button click Adjust water pressure to 2 7 4bar Bad Display PCB Replace Main PCB Part Number EN 6126 A Debris in the Solenoid Inspect Solenoid for debris and clean out as needed Dispensing Button St...

Page 61: ...t and press the dispense button Does the solenoid open without water pressure to the unit Listen for solenoid to activate not button click Adjust water pressure to 2 7 4bar Improper tubing attachment...

Page 62: ...the Waterlogic com website for more information Tubing is creased or has a kink in it Inspect and replace tubing as necessary Faucet nipple screen mesh has obstruction s Unscrew faucet nipple from fa...

Page 63: ...in its base This ensures the reservoir is always full by allowing more water in than out There is a small hole in the side of the Hot Tank Outlet Tube that allows air and water to pass into the Vent...

Page 64: ...ver Check Hot Solenoid Dispense cold water and visually inspect tubing for water flow from both tanks Check Cold Solenoid Disconnect Elbow from outlet of Cold Solenoid Select hot water and dispense qu...

Page 65: ...onnection s on the Display PCB Turn power off unplug the WL2FW Water Treatment Systemand visually inspect solenoid connections into the Display PCB Verify the soldering points on connections are secur...

Page 66: ...pply valve Open the water supply valve The unit is not properly plugged into electrical outlet Check electrical outlet connection or for blown circuit breaker Red Heater Compressor Switch button on un...

Page 67: ...old wires on PCB red and blue connections If water now dispenses from the opposite side this is an indication that there is a PCB problem Replace PCB Solenoid If both the Water Pressure and PCB have b...

Page 68: ...vate not button click Adjust water pressure to 2 7 4bar Cold or Hot Water solenoid valve malfunction Inspect valve components for proper function Replace as necessary Obstruction in solenoid housing i...

Page 69: ...sure Regulator Should be 2 7 4bar Use Pressure Regulator The correct input water pressure is critical to the performance of the unit to allow solenoids to open Outgoing Flow Rate Verify the outgoing F...

Page 70: ...ucet The inlet solenoid controls flow into the tanks The tanks will depressurize once the dispense button is released the inlet solenoid closes A small amount of water will Run On through the faucet a...

Page 71: ...solution is compatible with stainless and always flush the unit completely Dispose in an environmentally safe manner Materials Needed Personal Protective Equipment Rubber or Nitrile Safety Gloves and...

Page 72: ...produces Hot Water up to 87 C 187 F Water above 52 C 125 F can cause severe burns or scalding Hot water should be dispensed carefully into insulated container to avoidinjury CAUTION MUST REPLACE HOT...

Page 73: ...out Run Compressor for at least ten minutes If Condenser is not warm then refill the refrigerant Compressor problem If Compressor is not running repair or replacement is needed Note The Waterlogic Fir...

Page 74: ...have Extra Hot capability and the maximum hot temperature is 87 C 189 F It typically takes 10 minutes for the 500W to heat the 1 5 litre 0 4 Gallon of room temperature ambient water to the 85 C 185 F...

Page 75: ...s gong to the hot tank confirm proper connections to the heating elements Hot tank life is 3 5 years depending on usage connected wire s to the Heating Element Hot Tank Heating Coil Not Heating Turn P...

Page 76: ...ing any button wakes up the WL2FW Water Treatment System and turns the heater circuit back on The hot tank will typically take less than 10 minutes to heat the water from ambient to the 85 C 185 F set...

Page 77: ...x on the rear of the Hot Tank Looking through the condenser coils on the rear of the unit you will see the Hot Tank located on the right hand side 5 From the front of the Water Treatment System reach...

Page 78: ...top flap of the Protective Metal Box so it snaps back into its original position on the Hot Tank 8 Replace the Lower Front Panel 9 Plug in the Power Cord 10 Turn on the Red Compressor Heater Switch I...

Page 79: ...On the Energy Saver PCB Move the Jumper on JP9 from Pins 1 and 2 to Pins 2 and 3 Unplug Power Cord and remove Top Cover to access Energy Saver PCB WL2FW Water Treatment Systems comes with Hot and Cold...

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