WaterLogic WL 1000 GF Technical Manual Download Page 14

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Waterlogic 1000 GF Technical Manual - Issue A, July 2011

SANITISING 

6 Month Sanitisation Procedure

Please ensure that you do not accidentally drop sanitizer fluid on any of the WL 

1000 GF’s water or electrical connections or allow sanitizer to enter the hot tank.

1.

  Turn off the water supply and isolate the power to the WL 1000 GF and remove 

the machine top cover and the lower front panel.

2.

 Remove the header tank cover.

3.

 Carefully drop one Chlorine tablet into the header tank and allow it to dissolve. 

4. 

Flush the cold water and the ambient water until Chlorine is observed dispensing 

from the cold and ambient faucets. Please do not flush the hot water. Chlorine 

water must not enter the hot tank.

5.

 Allow the Chlorine to have at least 20 minutes contact time with the cold tank, 

the water pipes and faucets. This time could be used to carry out any service work 

required on the machine.

6.

 Turn on the power and water to the machine. The machine will start to auto fill 

the header tank. 

7.

 Flush the cold water and ambient water until all traces of Chlorine are removed. 

Chlorine test strips can be used to verify this.

8.

 Replace  the  top  header  tank  cover,  the  machine  top  cover  and  the  machine 

front lower panel.

9. 

Clean all outside surfaces of the machine, including the front water dispensing 

area. Remove and clean the WL 1000 GF’s drip tray and grill.

FAULT FINDING

All fault finding procedures must be carried by a technician trained by Waterlogic 

International or their nominated distributor.
Please take great care and suitable health and safety measures when fault finding 

on live electrical parts.

1.  No flow of water

: Ensure that there is a water supply to the WL 1000 GF from 

the building and that the installation isolation valve is turned on. If the installation 

kit has an anti-leak device included in it (as Waterlogic Installation kit) then make 

sure it has not tripped.

2. No flow of water:

 Check that the water filters and membrane are not blocked 

and  that  they  are  in  date  and  are  fitted  securely  into  the  1000GF.  Waterlogic 

recommend filters are changed at 6 months. Check that the internal leak detection 

tray has not filled with water as this will turn off the water inlet valve.

3. The  hot  water  is  not  hot  and  cold  water  is  not  cold:

  Make  sure  the  green 

and red heater and compressor switches are turned on. Check that the machine 

power indicator light is on.

4. There  is  hot  water  flow  but  cold  water  is  not  flowing:

  This  may  be  due  to 

the cold water tank being frozen. If so, disconnect power supply for one hour to 

allow the tank to defrost, and then flush the cold water system. Check the cold 

thermostat  settings  are  correct  (5ºC).  If  the  cold  tank  is  not  frozen  then  check 

the  mechanical  water  outlet  faucet  valve  is  operating  correctly  the  water  flows 

through it.

5. There is cold water flow but hot water is not flowing:

 Check the pipes feeding 

the hot water tank, check the mechanical water outlet faucet valve is operating 

and the water flows through it.

6. Low flow of cold water or hot water or both:

 Check the building water pressure 

to the WL 1000 GF is 45 PSI. Check that the Reverse Osmosis pump is running 

and that the filters or membrane are not partially blocked. Also check that the inlet 

solenoid  functions,  that  the  mechanical  float  valve  is  functioning  correctly,  the 

header tank is full and water flows in to the hot and cold tank. During excessively 

high machine usage the header tank water level may be low and this can affect 

the water flow. Please remember that the Reverse Osmosis system will need time 

to refill the header tank. Check the outlet mechanical water faucet valves and the 

feed pipe to them is not kinked.

7. Bad or plastic taste:

 If the WL 1000 GF is new it may need flushing for a longer 

period.

8. Water leaks: 

Most leaks will be detected by either the internal WL 1000 GF leak 

detection system that will trigger or turn off the inlet solenoid valve, or it will trip 

the Waterlogic block located on the installation kit. Should you see water leaking 

from the WL 1000 GF, isolate the supply and start normal fault finding procedures.

9. No power:

 Check the building electrical supply to the WL 1000 GF is on and that 

the power cord is plugged in. Ensure the power indicator light of the WL 1000 GF 

is on. Test the WL 1000 GF fuse. Start normal electrical fault finding procedures 

using the electrical circuit diagram.

10. Water pump won’t run:

 The Reverse Osmosis water pump will not run or it will 

keep turning on and off if the water pressure drops below 1.5 bar.

11.  Not  Chilling:

  Check  the  ambient  room  temperature:  if  it  is  above  32  ºC  the 

refrigeration system will not function. 

Summary of Contents for WL 1000 GF

Page 1: ...Waterlogic 1000 GF Technical Manual Issue A July 2011 WL 1000 GF Technical Manual ...

Page 2: ...n Parts Layout 10 Pre Delivery Inspection PDI 16 Installation 18 Operating Instructions 21 Maintenance and Service 23 Reverse Osmosis Specification 25 Sanitization 26 Fault Finding 26 Technical Specifications and Warranties 28 Electrical Schematic Diagram PCB 29 Wetted Parts 30 End of Life 32 Biocote frequently asked questions 33 ...

Page 3: ... It is made with Biocote additive to inhibit any bacteria growth The level of the header tank is controlled by an electrical float switch which controls the inlet solenoid valve and Reverse Osmosis System There is a mechanical float valve to control any tank overfill and gives an overfill failsafe feature HOT TANK 1 5 litres The hot tank has a capacity of 1 5 litres and is made of stainless steel ...

Page 4: ...ine COMPRESSOR The compressor operates at 220 240V at 50Hz It uses 75 grams of R134a non Ozone depleting refrigerant gas Do not place the machine too near a heat source as it will affect the compressor efficiency WATER PIPE AND FITTINGS The inlet water pipe adaptor and the internal water circuit pipe sizes are 1 4 5 16 and 3 8 The entire internal water circuit and all the components which come in ...

Page 5: ... Filter Parts Layout Hot Cold and Ambient HOT TANK IN Water HOT WATER OUT COMPRESSOR SEDIMENT PRE CARBON MEMBRANE POST CARBON COLD WATER OUT AMBIENT WATER OUT LOW PRESSURE VALVE COLD TANK INLET SOLENOID VALVE WASTE WATER CONTROLLER FILTER DRYER PUMP RESERVOIR ...

Page 6: ... 8 Front Hatch panel 9 Ambient push button 10 Cold water push button 11 Hot water push button 12 Hot safety push button 13 Drip tray insert panel 14 Drip tray grill 15 Drip tray body Item Description 16 Front down insert panel 17 Front down panel 18 Back panel 19 Thermostat 20 Power Switch 21 Socket 22 Fuse holder 23 Solenoid valve 24 JG fitting adaptor 25 GF insert solenoid valve cover BKT 26 GF ...

Page 7: ... faucet 34 Pl 1256 Front Down Panel 35 Pl 1149A Front Down Panel Insert 36 Ro 005A Post Carbon Micro filter 37 Ro 002A Pre Carbon Micro filter 38 Ro 001A Sediment Micro filter 39 Ro 008 Elbow Fitting 1 4 to1 4 40 Pu 4024 Clip 3 41 Ro 011B Flow Restrictor Micro 42 ST 8206A RO BKT 43 RO 0023 Inline RO 50GPD Micro filter 44 RO 012 Adapter Item Part Number Description 45 RO 017 Adapter BKT 46 CT 2035D...

Page 8: ...evel sensor BKT for Leak 19 Compressor 20 Cover of Inlet SV 21 Inlet Solenoid Valve washing Machine Inlet GF 22 Culligan Filter BKT 23 Hot Tank 24 Cold tank 25 Upper Base 26 Water Inlet port to tank 27 Silicon Seal of Water inlet Port 28 Sub PCB 29 Sub PCB Cover 30 Reservoir 31 Reservoir Seal Silicon 32 Electrical water Level Control 33 Carbon Air Filter Cap 34 Reservoir Cover 35 Mechanical Water ...

Page 9: ...ect electrical connections water con nections and that the filters and RO membrane are located correctly 7 Connect to a potable drinking water supply limited to 3 bar via a 1 4 John Guest tube and adapter 8 Connect the reject water drain tube to a suitable waste away or re use system 9 Ensure the red switch at the rear of the machine is off now connect to an ap propriate power supply 10 Turn on wa...

Page 10: ...WL 1000 GF The minimum pressure for the WL 1000 GF to function correctly is 22 5 PSI 1 5 bar The ideal pressure is 45 PSI The maximum pressure is 60 PSI 8 Check the electrical wall socket polarity and then make the electrical connec tion to the WL 1000 GF by plugging the power lead in to the socket on the rear of the WL 1000 GF Then connect to the electrical feed wall power outlet and turn on the ...

Page 11: ...nd carbon filters on the WL 1000 GF must be changed every 6 months The UV lamp on the WL 1000 GF must be changed every 6 months The cold tank and header tank should also be flushed and sanitised every 6 months Waterlogic International strongly recommends the use of an anti flood device Figure 1 is the recommended installation kit Fig 1 Waterlogic Installation Kit Dispensing your choice of water is...

Page 12: ...ent filters and UV lamp must be changed The Reverse Osmosis Membrane must be changed every 24 months The quartz sleeve must be removed checked and cleaned every six months If you remove the quartz sleeve from the cold tank you will need to drain the header tank first as the tank will still be pressurised from the head of water stored in the tank The 1000GF header tank should be inspected and remov...

Page 13: ...quired to prevent a fault Clean the refrigeration condenser grill if required 12 Make sure there is a 5cm air gap around the machine and is free from any obstructions 13 Turn on only the Green switch at the rear of the WL 1000 GF 14 Flush only the cold and ambient water for 5 litres to generate the filters and all traces of Sanitizer has been removed This can be checked by using Chlorine test stri...

Page 14: ... water is not hot and cold water is not cold Make sure the green and red heater and compressor switches are turned on Check that the machine power indicator light is on 4 There is hot water flow but cold water is not flowing This may be due to the cold water tank being frozen If so disconnect power supply for one hour to allow the tank to defrost and then flush the cold water system Check the cold...

Page 15: ...any warranties accompanying the sale of our products will be invalidated by any of the following Incorrect installation Incorrect use of the WL 1000 GF Unsuitable electrical and water supply Major short coming of maintenance Technical interventions or alterations of an unauthorised nature Adoption and use of unapproved spare parts Engagement of untrained personnel Waterlogic has a policy of consta...

Page 16: ...t to Tank 21 PU 4126KR DeaMyung PE 1 2 Pipe 22 HT 3030 GF Hot Tank Ass y 1 5 Liter220V 500w 23 PU 4112 Gravity Silicon Pipe 48 5 155 Elbow WITH BIOCOTE 24 PU 4101 PP Straight Connector for Silicon Pipe 25 PU 4126KR DeaMyung PE 1 2 Pipe Item Part Number Description 26 PU 4112 Gravity Silicon Pipe 48 5 155 Elbow WITH BIOCOTE 27 PL 1260A Gravity Faucet Assy Left Inlet Hot POM Silicon Assy WITH BIOCOT...

Page 17: ...l protection BioCote s silver technology has been tested by an independent laboratory to show its ability to inhibit the growth of bacteria mould and fungi by up to 99 9 over a 24 hour period and for the duration of the machine life FREQUENTLY ASKED QUESTIONS ABOUT BioCote Why use BioCote BioCote will help reduce the risk of cross contamination You may not want to think about it but every surface ...

Page 18: ... Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Waterlogic USA 4141 N 156th Street Omaha NE 68116 Speak to a Water Expert Rest of the world exportsales waterlogic com 353 1 293 1960 USA Canada and Mexico info waterlogicusa com 1 402 884 7212 ...

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