background image

 

 

 

 

 

 

 

 

 

BYPASS VALVE 

 

 

The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or 

maintenance.  The 1" full flow bypass valve incorporates four positions including a diagnostic position that allows a service technician to have pressure 

to test a system while providing untreated bypass water to the building. 

 

The bypass body and rotors are glass filled Noryl and the nuts and caps are glass filled polypropylene.  All seals are self-lubricating EPDM 

to help prevent valve seizing after long periods of non-use. Internal o-rings can easily be replaced if service is required. 

 

The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles. The handles identify the 

direction of flow. The plug valves enable the bypass valve to operate in four positions. 

 

1. 

Normal Operation Position: The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control 

valve. Water flows through the control valve for normal operation of a water softener or filter. During the regeneration cycle this position 

provides regeneration water to the unit, while also providing untreated water to the distribution system. (See Figure 1) 

 

2. 

Bypass Position: The inlet and outlet handles point to the center of the bypass.  

    The system is isolated from the water pressure in the plumbing system. 

    Untreated water is supplied to the building. (See Figure 2) 

 

3. 

Diagnostic Position: The inlet handle points toward the control valve and the outlet handle points to the center of bypass valve. 

Untreated supply water is allowed to flow to the system and to the building, while not allowing water to exit from the system to the 

building (See Figure 3).  

              This allows the service technician to draw brine and perform other tests without the test water going to the building.  

              NOTE: The system must be rinsed before returning the bypass valve to the normal position. 

 

4. 

Shut Off Position: The inlet handle points to the center of the bypass valve and the outlet handle points away from the control valve. 

The water is shut off to the building.  The water treatment system will depressurize upon opening a tap in the building. A negative 

pressure in the building combined with the softener being in regeneration could cause a siphoning of brine into the building. If water is 

available on the outlet side of the softener or filter it is an indication of water bypassing the system (i.e. a plumbing cross-connection 

somewhere in the building). (See Figure 4) 

 

 

NORMAL OPERATION 

BYPASS OPERATION 

 

“TREATED” WATER 

EXITS 

 

SUPPLY WATER 

ENTERS 

 

SUPPLY WATER 

EXITS 

 

SUPPLY WATER 

ENTERS 

 

 

Figure  1

 

  

Figure  2

 

 

 

 

 

 

 

 

 

 

DIAGNOSTIC MODE 

SHUT OFF MODE 

SUPPLY WATER             

EXITS 

SUPPLY WATER 

ENTERS 

NO WATER 

EXITS 

SUPPLY WATER IS SHUT OFF 

FROM THE HOUSE AND THE VALVE

 

 

 

Figure  3 

 

Figure  4 

Summary of Contents for V3175-01

Page 1: ...ENT FOR REFERENCE PURPOSES AND TECHNICAL GUIDANCE IT IS STRONGLY RECOMMENDED THAT QUALIFIED DEALER SERVICE PERSONNEL BE CONTACTED IN THE EVENT OF AN UNKNOWN INTERRUPTION OF SERVICE OR APPARENT PRODUCT...

Page 2: ...nly the length of each regeneration cycle but also the order in which cycles steps of regeneration occur The following pages instruct how to set the treatment unit s sequence of cycles cycle times sal...

Page 3: ...potassium permanganate sodium hydroxide hydrochloric acid COMPATIBLE CHEMICALS sodium bisulfite sodium hydrosulfite chlorine chloramines GENERAL INSTRUCTIONS During operation the normal user displays...

Page 4: ...Once the valve has completed the immediate regeneration the valve will regenerate one more time at the pre set regeneration time...

Page 5: ...use the or button to display it Then press NEXT and again for 3 seconds and release If screen in Step 2CS does not appear in 5 seconds the lock on the valve is activated To unlock press NEXT and SET C...

Page 6: ...p 4S Select the time for the second cycle which in this example is dn BRINE using the or button Press NEXT to go to Step 5S Press REGEN if you need to return to previous step NOTE The display will fla...

Page 7: ...s using the button If value is set to NORMAL the regeneration will occur at the preset time on O the regeneration will occur immediately when the gallons capacity reaches 0 zero NORMAL on 0 the regene...

Page 8: ...er of days between regenerations is reached AUTO On O oFF Reserve capacity automatically estimated Regeneration occurs immediately when gallons capacity reaches 0 Time of regeneration is not allowed t...

Page 9: ...point to the center of the bypass The system is isolated from the water pressure in the plumbing system Untreated water is supplied to the building See Figure 2 3 Diagnostic Position The inlet handle...

Page 10: ...ectrical Use a 115 120V 60Hz uninterrupted outlet Current draw is 0 5 amperes A 15 ft power cord is furnished The plug in transformer is for dry locations only Batteries are not used 1 The distance be...

Page 11: ...h the drain connection on the control valve This will provide an adequate anti siphon trap Where the drain empties into an overhead sewer line a sink type trap must be used Run drain tube to its disch...

Page 12: ...ion 1 to 28 default 14 or set to oFF Press NEXT to go to step 4I Press REGEN if you need to return to previous step STEP 4I Next Regeneration Time hour Set the hour of day for regeneration using or bu...

Page 13: ...system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed MANUAL REGENERATION Sometimes there is a need to regenerate before t...

Page 14: ...remaining option is used the following steps must be completed Step 1US Press the NEXT button until SALT appears in the display It does not matter if the SALT display alternates with the LBS REMAININ...

Page 15: ...dily to the drain without the presence of air restore power and momentarily press the REGEN button to advance the control to the BRINE position 5 Fully open the inlet bypass valve handle bypass is now...

Page 16: ...2x36 3 6 V3109 Drive gear cover 1 2 6 V3002CC Drive assy CC not shown V3186 Transformer 110V 12V 1 5 3 Piston Assembly Item No Part No Description Qty 1 V3005 Spacer stack assy 1 2 V3004 Drive cap ass...

Page 17: ...3010 1K K injector assy DARK GREEN not shown V3170 O ring 011 lower not shown V3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring Note For a backwash only...

Page 18: ...01 DLFC Retainer assy 1 7 V3162007 0 7 DLFC for elbow One DLFC must be used if fitting is used V3162010 1 0 DLFC for elbow V3162013 1 3 DLFC for elbow V3162017 1 7 DLFC for elbow V3162022 2 2 DLFC for...

Page 19: ...105 O ring 215 1 9 V3190 065 6 5 gpm DLFC for 1 fitting One DLFC must be used if 1 fitting is used V3190 075 7 5 gpm DLFC for 1 fitting V3190 090 9 0 gpm DLFC for 1 fitting V3190 110 11 0 gpm DLFC for...

Page 20: ...2 O ring 135 2 9 V3155 O ring 112 2 10 V3156 O ring 214 2 90 Vertical elbow adapter assy for bypass valve not shown Part No V319101 Part No Description Qty V3151 Nut 1 quick connect 2 V3150 Split ring...

Page 21: ...V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 Description Fitting 1 Brass Sweat Assembly Assembly Part No V3007 02 2 req d Item No 4 Fitting only Part No V3188 2 req d Descript...

Page 22: ...et to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latche...

Page 23: ...s with an o ring To remove the drive cap assembly use the Service Wrench V3193 or insert a to 5 16 flat bladed screwdriver into one of the slots around the top 2 of the drive cap assembly so it engage...

Page 24: ...of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately 5 8 Do not force the spacer stack assembly in The control valve body b...

Page 25: ...ire visible then a plug should be found in the meter location With the nut removed a slot at the top of the water meter is visible Twist a flat blade screwdriver in the slot between the control valve...

Page 26: ...lve caps Caution Since the handles can be pulled off they could be accidentally reinstalled 180 degrees from their correct orientation After completing any valve maintenance press and hold NEXT and RE...

Page 27: ...ation d Control set at on 0 d Check with regen time option in programming e Control set at NORMAL on 0 e Check with regen time option in programming 5 ERROR followed by a code number ERROR code 1001 U...

Page 28: ...unplugged a Connect transformer and PC board power b No power at outlet b Restore power c Broken drive gear or drive cap assembly c Replace gear or drive cap assembly d Defective PC board d Replace b...

Page 29: ...WATERITE INC Winnipeg MB Canada www waterite com...

Reviews: