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SADDLE-TAPPING VALVE INSTALLATION ON COPPER TUBE

 

 

CAUTION:

  This saddle-tapping valve is not designed for installation on flex line tubing. 

NOTE:

 

For installation in Massachusetts, the Massachusetts Plumbing Code 248 CMR shall be adhered to.   

Consult your licensed plumber for installation of this system. The use of saddle (piercing) valves is not permitted.

 

 
1. 

CAUTION:

  If no shut off valve is installed under  

 

sink, close main water valve during this Installation. 

 

Locate shut off valves on water lines under sink. To 
identify  hot supply pipe and cold supply pipe, turn 
both faucets on and let water run.  As water flows,  
hot water pipe becomes noticeably warmer. 

 
2. 

CAUTION:

  Do not install feed water assembly on hot  

 

water line. 

 

Turn off cold water supply by closing shut off valve.  
Drain line by opening sink faucet. Some mixing type 
faucets may require hot water supply be shut off as 
well.   

 

NOTE:

  All instructions refer to components shown in  

Figure 3 unless otherwise noted. 
 
3. 

CAUTION:

  Do not turn valve handle before or while  

 

installing saddle-tapping valve.  Make sure piercing  

 

lance does not protrude beyond rubber gasket before  

 

installing valve. 

 

Assemble saddle-tapping valve assembly on tube. 

a.  Hold back plate against tube. 

• 

3/8" copper tubing use back plate smaller  

 

radius. 

• 

1/2" copper tubing, use back plate larger  

 

radius 

b.  Hold valve saddle against tubing in a position  
 

directly opposite back plate. 

c.  Tighten screw enough so valve saddle and back  
 

plate are held securely against tube.   

d.  Rotate assembly so tubing connection is aligned 

toward RO Module feed port. 

e.  Tighten screw firmly.  Do not crush tube. 
 

4.  Connect source water feed tubing to valve body  
 

using compression fitting. 

a.  Slide nut and sleeve onto tubing (in that order). 

b.  Install insert into plastic tubing.

 

c.  Install tube with insert and sleeve into valve body. 

d.  Thread compression nut onto valve body, tighten. 

 
5.  Turn saddle-tapping valve handle clockwise until it is  
 

firmly seated and piercing lance is fully extended. 

6. 

CAUTION:

  Supply line is pierced and valve is 

closed. 
 

Do not open valve until system is activated (Page 9). 

 

Turn on cold water supply.  Check saddle-tapping 
valve installation for leaks.  Allow water to run from 
faucet for a few minutes to clear any debris in the line  

 

caused by installation. 

 

NOTE:

  If flow from sink faucet is reduced, clean 

faucet aerator. 

EXISTING 1/2" 
COPPER TUBING
HOUSEHOLD
COLD WATER LINE

REVERSIBLE
BACK PLATE

COMPRESSION
NUT

TUBING TO MODULE
(1/4" WHITE TUBING

SLEEVE

INSERT

VALVE HANDLE

TIGHTENING
SCREW

STEM SEAL NUT

VALVE SADDLE

SMALLER RADIUS

LARGER RADIUS

VALVE BODY

 

 
Figure 3: 

Saddle-Tapping Valve Assembly  

 

 

 

P/N 92276 installed on  

 

 

 

1/2” Copper Tubing 

 
7.  Trim 

¼

” white tube to desired length. Install 

¼

” white 

tube into 

¼

” white collet as shown in Figure 1.A. 

 
 

ADDITIONAL POINT OF USE CONNECTION

 

NOTE:

  Icemakers typically use 1/4" tubing as feed line. Use a reducing union (P/N 92402) for this connection. 

NOTE: 

Reduce the 3/8” Line to 1/4” as close as possible to the additional point-of use device to minimize flow loss.  

 
1.  To connect an additional point of use (icemaker, extra 

faucet in wet bar and/or another use for treated 
water), place a "tee" connector (P/N 92403) in 3/8" 
blue line between faucet and RO Module. 

 

2.  Connect "tee" to point-of-use with 3/8" blue tubing  
 

(P/N 87600).  Connect tubing to point-of-use.   

 

Connector requirements are based on type of  

 

delivery device i.e., a typical icemaker uses  

 

3/8" x 1/4" reducing device. 

 

 

 

Summary of Contents for 12403 series

Page 1: ...ested and certified by WQA against NSF ANSI 58 for the reduction of TDS Tested and Certified by WQA against ORD0902 for lead free compliance 4VTFC09G PB 4VTFC50G PB 4VTFC25G PB 4VTFC75G PB WQA Tested...

Page 2: ...on and retain for reference Unit Model Number _________________________________ Serial Number _____________________________________ Date Purchased ____________________________________ Date Installed _...

Page 3: ...f this system The use of saddle piercing valves is not permitted The water produced by the reverse osmosis RO process can be used for many purposes around the home o Drinking Water keep a container of...

Page 4: ...ers to reverse osmosis membranes constructed from a THIN FILM COMPOSITE 2 The daily production rate is the volume of product water produced by the system per day and is determined by testing in accord...

Page 5: ...ICTOR TUBING 6 Flow Restrictor Tubing 9 GPD 25 GPD 50 GPD 75 GPD 40600034 40600040 40600041 40600042 PRODUCT WATER FAUCETS Item Description Part No 7 8 Chrome Plated Metal Air Gap Connector Faucet 3 8...

Page 6: ...ER STORAGE TANKS ALL SYSTEMS Item Description Part No 1 2 3 4 Storage Tank Assembly Polymer Storage Tank Assembly Metal Ball Valve 3 8 Steel Tank Ball Valve 3 8 Plastic Tank Insert 3 8 92313 92342 922...

Page 7: ...consideration are access to cold water supply line and household sink drainpipe Specific requirements are detailed in Table 3 COMPONENT LOCATION REQUIREMENTS Table 3 PRODUCT WATER FAUCET Faucet may b...

Page 8: ...readings are obtained when the system is making water for at least 10 minutes The customer can also contact the local dealer for water sampling service or kit INTER COMPONENT CONNECTIONS Connections b...

Page 9: ...4 Connect source water feed tubing to valve body using compression fitting a Slide nut and sleeve onto tubing in that order b Install insert into plastic tubing c Install tube with insert and sleeve...

Page 10: ...tem 1 on drainpipe Allow adequate space for drilling operation 3 Tighten saddle bolts evenly on both sides Avoid over tightening 4 Using opening in drain saddle outlet as a guide drill a 3 8 to 7 16 d...

Page 11: ...re pilot guide is inserted tightly Insert pilot guide into pilot hole Push down gently on drill motor to apply light pressure to porcelain surface Start drill motor turning as slowly as possible After...

Page 12: ...hown 8 CAUTION Red 3 8 tube connecting product water faucet to drain saddle must run vertically or as closely as possible with no sharp bends or loops See Figure 4 Connect loose ends of tubing as foll...

Page 13: ...not available in California 92192 1 2 3 4 5 6 7 8 Body Faucet Faucet Base Washer Rubber Faucet Base Washer Metal Washer Slotted Air Gap Slot Shape may vary Spacer Faucet Air Gap Washer Faucet Nut Fauc...

Page 14: ...d Tape 25 GPD Yellow Casing Black Tape 50 GPD Yellow Casing White Tape 75 GPD Yellow Casing Blue Tape Cartridge Carbon AES 10 micron O Ring Filter Housing Housing Filter Circuit Board Battery 9 volt E...

Page 15: ...et In 30 minutes check connections for leaks and correct if necessary Icemaker Extra point of use Check connections on these supply lines for leaks 10 Allow storage tank to fill overnight 11 WARNING D...

Page 16: ...e water Inspect them for damage i e nicks scratches Replace damaged O rings 8 CAUTION Do not get Smartap Water Quality Monitor electronics wiring or connectors wet Clean filter housings and manifold p...

Page 17: ...move battery by sliding it out of its holder 26 Slide new battery into its holder 27 CAUTION Verify battery connector alignment before making connection Figure 9 Connect battery by pressing clip onto...

Page 18: ...factory drain storage tank sanitize system and replace membrane Drain storage tank and let it refill overnight LEAKAGE AND NOISE Symptom Probable Cause Solution Leak at fitting Tubing not pushed compl...

Page 19: ...he drinking water system is altered by anyone other than WaterGroup the warranty shall be void ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICU...

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