WaterFurnace Synergy3D, Installation Manual

Page: 16 / 40

16
SYNERGY3D INSTALLATION MANUAL
Wiring Schematic
NOTE 4
240V L1
HP
240V L2
Premier 2
Microprocessor
Logic Control
(DC Voltage)
P1
Fused L2
C
Unit Power
208-230/60/1
G
Ext Pump
1/2 hp Total
208-230/60/1
NO
CR2
COM
NO NC
CR4 COM
F1-10A 240V
Fused L2
NO
CR1
COM
Blue(17)
Blue(13)
Load
Pump
CC
RV
1
2
3
4
5
6
7
8
1
2
3
P4
Black
Black
Orange
Orange
1
2
3 C
P2
Down
C
1
2
3
4
5
6
7
Shut
SL1 In
Not
SL1 Out
Used
S
ta
tu
s
LE
D
P
C
B
17
P
50
3A
01
R
ev
A
SW4
R
R
R
R
R
G
Y
R
1 2 3
Pulse L / Constant L
(See Note 6)
Whole / FA
FAH / Hydronic
Loop / Well
Test / Norm
Outputs / Norm
Inputs / Norm
Two Speed / Single
NO NC
CR3 COM
F1
-1
0A
2
40
V
Compressor
NOTE 5
POPC / Spring
No RPM / RPM
Over-Ride Time
Over-Ride Time
Brown
Yellow
Tan
Tan
CC-GND
240V L2
G
W
O
R
C
Y1
Y2
LO
C
R
S
On
SW1
1
2
3
4
5
6
7
8
9
10
11
12
On
SW3
On
SW2
1
2
3
4
5
6
7
8 1
2
3
4
5
Pump Pump
G
T
Yellow
FD
CO
NOTE 1
Violet
Yellow
Black
Blue
Not Used
Brown
Gray
Blk
Hydronic
Thermostat
(Note 7)
Damper
HW
R
PO
PC
Com
1
P2
1
2
P10
3
4
5
6
P10 1 2 3 4 5 6
White
Red
Tan
Pink
Orange
Blue
White
Red
Tan
Pink
Orange
Blue
HE1 TS1
HE2 TS2
HE3 TS3
HE4 TS4
P7
Pink
Yel
Blk
Gray
Gray
Blk
Yel
Pink
Gray
Pink
Blk
Yel
Pink
Yel
Blk
Gray
ER1
ER2
ER3
ER4
NO
NO
NO
NO
EA Series PCB
17P514A01
1
2
3
4
With optional auxiliary electric heat
Typical schematic shown
Not Used
Hydronic Cooling Slave Signal - 24VAC Input — “0” signal from
hydronic zone thermostat (Hydronic Cooling Slave Signal under
the Microprocessor Control Operation section)
DV
Not Used
CCHI
Brown
FAC / Hydronic
Over-ride time SW3-4 SW3-5
5 minutes
15 minutes
30 minutes
60 minutes
On
Off
On
Off On
On
Off
Off
Over-Ride Selection
Violet
P5
3
4
9
11
2
10
8
1
12
5
14
13
6
7
P6
6
5
4
8
7
12
1
2
9
10
3
13
14
16
11
15
Blk(20)
Acc Com
Acc NC
Acc NO
P3
SV
Blk(23)
White(22)
NOTE 2
ECM2
Fan Motor
Grn
15 10 16 3 8
O
n/
O
ff
P
W
M
R
P
M
C
2
R
P
M
g
rn
d
P12
P11 2 3 4 5 1
Grn
PB2
Auxiliary Electric Heat Power
208-230/60/1
L4 L2
L2
Pink
Yel
Blk
Gray
Pink
Yel
Blk
Gray
F2
L1
L1 L3 G G
4
3
2
1
P8
Grn
3
1
P9
2
4
Brn
Or
Brn
Or
Blue
Violet
Brn
Or
Grn
3 2 1 4
3 2 1 4
ECM2
Fan Motor
15 10 16 3 8
O
n/
O
ff
P
W
M
R
P
M
C
2
R
P
M
g
rn
d
P12
P11 2 3 4 5 1
Red
Black
Blue
LP
Blue
Blue
Comfort Alert
CS
+
-
DC SOL
Cap
Tan(16)
Comfort
Alert
R
Y2
C
Y
Violet(3)
Black(1)
CC
Violet(2)
Yel(6)
Wht(4)
Blk(5)
Thermistor
Light emitting diode - Green
Relay coil
Capacitor w/ bleed resistor
Switch - Condensate overflow
Switch - High pressure
Switch - Low pressure
Switch -Hot Water On/Off
Polarized connector
Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Internal junction
Quick connect terminal
Wire nut
Field wire lug
Ground
Fuse
CC -
CO -
CR1 -
CR2-
CR3 -
CR4 -
F1 and F2 -
FD -
HP -
LP -
PB1 -
PS1,PS2
-RV -
SW1 -
SW2 -
SW3 -
SW4 -
Compressor Contactor
Condensate overflow sensor
HW pump relay
Loop pump relay
Fuses
Freeze Detection sensor
High pressure switch
Low pressure switch
Power block
Power strips
Reversing Valve coil
DIP package 12 position
DIP package 8 position
DIP package 5 position
Hot water enable switch
Relay Contacts-
N.O., N.C.
G
T
1 3 2
P
L1
Damper relay
Damper relay
24 vac coil
SV
CS - Compressor Solenoid
LED Flash Code Description
Green Solid Module Has Power
Red Solid Y1 Present But Compressor Not Running
Code 1 Long Run Time
Code 2 System Pressure Trip
Code 3 Short Cycling
Code 4 Locked Rotor
Code 5 Open Circuit
Code 6 Open Start Circuit
Code 7 Open Run Circuit
Code 8 Welded Contactor
Code 9 Low Voltage
Yellow
Comfort Alert Status
Y2
Y
L
R
C
DC
Sol
Data
Port
Comfort Alert
Physical Layout
POWER
ALERT
TRIP
Operation Logic Data
STG1 STG2 STG3 EMERG STG1 STG2
Compressor On On On Off On On Stg 2 On
Reversing Valve Off Off Off Off On On Off
Loop Pump On On On Off On On On
Load Pump Off Off Off Off Off Off On
Aux Heater Off Off Staged Staged Off Off Off
Acc Relay On On On Off On On Off
Diverting Valve Off Off Off Off Off Off On
ECM Speed On On On On On On Off
T-Stat Signal Y1 Y1, Y2 Y1, Y2, W W Y1, O Y1, Y2, O HW
Damper Off Off Off On Off Off Off
Auxiliary 1 - Out On On On Off On On On
Operation
Logic Table
Heating Cooling Hot Water
Mode
Field Selection Dips - #1 On, #6 On, #7 On
Drain pan overflow lockout
FD thermister (loop<15°F, well<30°F) Lockout
High pressure lockout
Low pressure lockout
ECM2 RPM < 100 rpm lockout
Microprocessor malfunction
Hot-water disable
Drain
Water Flow
High Press
Low Press
Air Flow
Status
HW Limit
HW off
LED Normal Display Mode
#1 Off, #6 On, #7 On
Drain pan overflow
FD thermister (loop<15°F, well<30°F)
High pressure
Low pressure
ECM2 RPM < 100 rpm
Not used
Current Fault Status
#6 Off, #7 On
Y1
Y2
O
G
W
SL1
HW
HW off
Inputs
#6 On, #7 Off
Compressor
Not used
RV
FAN
HW pump
Loop pump
DV
Outputs
#6 Off, #7 Off
Blower low
Blower med
Blower hi
Aux heat #1
Aux heat #2
Aux heat #3
Aux heat #4
Outputs2
Diagnostic Modes
HW off HW off
HW off
Not used Not used
DV -
Diverting Valve
3A
Fuse
Transformer
24V
Legend
7/02/08
PS2
D
C
A
2
1
PB1
1
2
L2
T2
CC
T1
L1
PS1
C
A
NOTE 3
D
Blue
240V
Green(18)
Orange
Red
208V
Brown
Yellow(7)
Yellow(21)
Gre/Yel(12)
Yellow
Blk/Wh
Blk/Wh(11)
Gray(9)
Yellow(8)
Yel(19)
Orange(14)
Brown(15)
Blk(24)
Notes
DHW
Pump
Pink Blue
Blue Blue
Blue
F1 F1
Blue
1 - Switch blue and red wires for 208V operation.
2 - Typical hook-up shown for power open -power closed damper shown.
3 - The blk/wh and gray/wh wires are removed when Aux Heat is installed
4 - Buss lugs L1 and L2 can be removed and dual power wire sets connected
directly to box lugs L1, L2, and L3, L4.
5 - Air Flow Configuration Example: SW1 configured for dip 1 as low, dip 3 as
medium, and dip 5 as high speed ECM2 fan.
6 - SW2-8 must be in the OFF position for pulsed “L” lockout signal and in th ON
position for constant “L” lockout signal.
7 - A hydronic input will generate a Y2 compressor call so that compressor only
operates in high capacity.
Desuperheater
Option
HWL- Hot Water Temperature Limit
Gry/Wh(10)
HWL
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