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16

PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL

ECM2

Fan Motor

NOTE 9

P11

2

3

4

5

1

PB2

Auxiliary Electric Heat Power

208-230/60/3

Violet

Blu

With optional  Premier ' EA' Series
Auxiliary ElectricHeat
Typical schematic shown

2

3

HE1

TS1

HE2

TS2

HE3

TS3

P7

L1

L2

Grn

Yel

Yel

Blk

Gray

Yel

Gray

Blk

Yel

Blk

Blk

Gray

F2

P9

ER1

ER2

ER3

ER4

L3

NO

NO

NO

NO

Or

Brn

Or

5

4

Pink

Orange

White

Tan

Blue

On/Off

PWM

RPM

C2

RPM grnd

P12

Violet

Blue

Yellow

Black

Gray

Red

Premier2

EA Series PCB

17P514A01

1

1

2

3

P10

4

5

6

P2

1

15

10

16

3

8

4

3

2

1

P8

1

2

3

4

G

Thermistor

Light  emitting diode - Green

Relay coil

Capacitor w/ bleed resistor

Switch - Condensate overflow

Switch - High pressure

Switch - Low pressure

Switch -Hot  Water On/Off

Polarized connector

Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring

Optional block

DC Voltage PCB traces
Internal junction

Quick connect  terminal

Wire nut

Field wire lug

Ground

Fuse

CC -
CO -
CR1 -
CR2-
CR3 -
CR4 -
F1 and F2 -
FP -
HE -
HP -

LP -
PB1, PB2 -
PS -
RV -
SW1 -
SW2 -
SW3 -
SW4 -
TS -

Compressor Contactor

Condensate overflow sensor

DHW pump relay
Loop pump relay

Fuses

Freeze protection sensor

Heater element
High pressure switch

Low  pressure switch
Power blocks
Power strip
Reversing Valve coil
DIP package 12 position
DIP package 8 position
DIP package 5 position
Hot water pump enable switch
Thermal limit switch

Legend

Relay Contacts-

N.O., N.C.

G

T

1

3

2

P

L1

PSC Fan Speed Relay
PSC Fan Power Relay

ER1 to ER4 - Aux heat stage relays

HWL -

Hot water limit sensor

Premier2  Logic Board (Single-Speed Configuration) Physical Layout

1 2 3

1

P4

On

Off

SW1

240V - L2

240V - L1

Fused L2

Fused L2

Fused L2

F1

F1

R
R

Microprocessor

Premier2 SeriesLogic Board

17P513A01

CR2- Loop
Pump

N.O.

240V - L2

240V - L1

C
C

1

2
3
4
5
6
7

8

9

10
11
12
13
14
15

16

P6

1
2

3
4
5
6

7

8
9

10
11
12
13
14

P5

Fused L2

Fused L1

CR1- DHW

Pump

N.O.

CC

CC-GND

CCLO
CCHI

1

2

3

P3

2
3

4
5

6

7

8

9

10

11

12

1

On

Off

SW2

2
3

4

5

6

7

8

1

On

Off

SW3

2
3

4

5

P1

1

2

3

4

5

6

7

8

2

3

4

5

P2

6

7

1

R

C Y1 Y2

G

O

W

L

Shut

Down

ACC

NO

ACC

NC

ACC
COM

C

C

SL1

IN

SL1

Out

SL2

IN

SL2

Out

Notes:

1 - Switch blue and red  wires for 208V 

operation.

2 - Connection of remote unit that does not 

have a loop pump for slave operation.

3 - 24V Accessory  relay (see SW2 - 3

for description of operation)

4 - The blk/wh and gray/wh wires are 

removed when Aux Heat is installed      
(ECM2 Only).

5 - DHW pump only in models with hot 

water generation option.

6 - Air Flow Configuration Example: SW1 

configured for dip 3 as low, dip 5 as 
medium, and dip 7 as high speed
ECM2 fan.

7 - SW3-4 should be in the ON position 

when using Premier 2 Electric Heat      
control  17P514A01, and it should be in 
the OFF position when using Premier 
Electric Heat   control 17P501A01.

8- When using thermostat TA32E12,

SW2 -8 should be in the "on" position.

    When using 24VAC thermostats,

SW2-8 should be in the "off" position.

Brn

Gray

Gray

Blk

Gray

Blk

Yel

Yel

Grn

Summary of Contents for AT022C/D

Page 1: ...s received all items should be carefully checked against the bill of lading to be sure all crates and cartons have been received Examine units for shipping damage removing the units from the cartons i...

Page 2: ...ll allow the control box to be removed with only the two front mounting screws for future service SETTING HORIZONTAL UNITS CAUTION Do not use rods smaller than 3 8 diameter since they may not be stron...

Page 3: ...loosen a single nut The unit should be pitched approximately 1 4 towards the drain in both directions to facilitate the removal of condensate see Figure 5A on page 5 Use only the bolts provided in th...

Page 4: ...ead the female locking ring onto the pipe threads while maintaining the brass connector in the desired direction see Figure 4B Tighten the connectors by hand then gently snug the fitting with pliers t...

Page 5: ...ratures may be subject to freezing The water loop is usually maintained between 60 F and 90 F Premier 2 units allow 25 F 110 F EWT for proper heating and cooling operation This is accomplished with a...

Page 6: ...age 7 final purging and charging of the loop is required A WaterFurnace flush cart or a 1 5 HP pump minimum is needed to achieve adequate flow velocity in the loop to purge air and dirt particles from...

Page 7: ...the motor housing has been flooded Ensure that the loop flow center provides adequate flow through the unit by checking the pressure drop across the heat exchanger and comparing it to the figures sho...

Page 8: ...ne Premier AT or Spectra unit with optional circut board SL1 In SL1 Out Not Used Not Used Shut Down C C Premier 2 Unit 1 With pump wired to Unit 1 With pump wired to Unit 2 SL1 In SL1 Out Not Used Not...

Page 9: ...lies of more than four use an 80 gallon water heater or two 50 gallon water heaters con nected in a series as shown in Figure 13 Electric water heaters are recommended Steps 1 Turn off the power to th...

Page 10: ...temperature setting on the tank On tanks with both upper and lower elements the lower element should be turned down to the lowest setting approximately 100 F The upper element should be adjusted to 12...

Page 11: ...complished by using the DHW pump disable switch located on the front of the unit cabinet near the LED annunciator panel The red DHW OFF LED will illuminate indicating the DHW pump is disabled Do not r...

Page 12: ...and 3 of P3 See the wiring schematic on pages 13 16 for details 208 VOLT OPERATION All 208 230 volt units are factory wired for 230 volt operation For 208 volt operation the red and blue transformer...

Page 13: ...m Norm Fan Comp Loop Well Test Norm Outputs Norm Inputs Norm 2 Speed 1 Speed ECM2 Air Flow Settings Field Selection Factory Setup NO NC CR3 COM Wh Blk Red F1 10A 240V Black Compressor CC T2 T1 Cap R S...

Page 14: ...switch Legend Relay contacts N O N C Notes L1 L2 Single Disconnect Power 208 230 60 1 Aux Elect Power 208 230 60 1 L1 L2 L1 L2 AT Unit Power 208 230 60 1 CSA installed units only Local codes may requ...

Page 15: ...P Thermistor Loop 15 F well 30 F Lockout High Pressure 380 PSI Lockout Low Pressure 15 PSI Lockout ECM2 RPM 100 rpm Lockout Microprocessor Malfunction HWL Thermistor 130 F DHW Pump Switch Off Drain Wa...

Page 16: ...enable switch Thermal limit switch Legend Relay Contacts N O N C G T 1 3 2 P L1 PSC Fan Speed Relay PSC Fan Power Relay ER1 to ER4 Aux heat stage relays HWL Hot water limit sensor Premier2 Logic Board...

Page 17: ...to medium speed 15 seconds after Y1 input The hot water pump is cycled 30 seconds after the Y1 input Heating 2nd Stage Y1 Y2 The hot water pump is de energized which directs all heat to satisfying the...

Page 18: ...ly closed switch is opened for 30 continuous seconds Freeze Protection Water Flow This lockout mode occurs when the freeze thermistor temperature located between the TXV and coax is at or below the se...

Page 19: ...r 24 VAC thermostats FACTORY SETUP DIP SWITCHES SW3 A 5 position DIP switch package on the Premier 2 control allows the following factory setup options 1 Two Speed Single Speed This DIP switch configu...

Page 20: ......

Page 21: ......

Page 22: ...1 1 1 1 019 4 0 2 1 2 0 2 0 1 9 1 8 5 0 3 5 3 3 3 2 3 1 3 0 3 0 1 5 1 4 1 3 1 3 1 3 022 4 5 3 2 3 1 3 0 2 9 2 8 6 0 6 0 5 8 5 6 5 4 5 2 4 0 1 2 1 2 1 1 1 1 1 1 028 5 5 2 1 2 0 2 0 1 9 1 8 7 0 3 2 3 1...

Page 23: ...scaling OTHER MAINTENANCE Filters Filters must be clean to obtain maximum performance They should be inspected monthly under normal operating conditions and be replaced when necessary Units should ne...

Page 24: ...ir and water flow rates are at proper levels before servicing the refrigerant circuit To maintain sealed circuit integrity do not install service gauges unless unit operation appears abnormal refer to...

Page 25: ...measurement with 2 voltage drop Wire size based on 60 C copper conductor With optional 1 hp ECM2 fan motor 208 230 60 3 All units rated 208 230 min 197 volt three phase 60 cycle All fuses type D time...

Page 26: ...26 PREMIER 2 SINGLE SPEED INSTALLATION AND MAINTENANCE MANUAL Notes...

Page 27: ...27 PREMIER 2 SINGLE SPEED INSTALLATION AND MAINTENANCE MANUAL...

Page 28: ...ions without notice WaterFurnace and Premier are registered trademarks of WaterFurnace International Inc 1999 WaterFurnace International Inc Single Speed Installation and Maintenance Manual 9000 Conse...

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