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Waterford EMERALD E61-LP, Owners & Installation Manual

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Waterford EMERALD E61-LP Owners & Installation Manual Download Page 22

22

Waterford E61 Gas Fireplace Insert

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Summary of Contents for EMERALD E61-LP

Page 1: ...ncy or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department 908 429a 04 21 05 EMERALD Gas Fireplace Insert Owners Installat...

Page 2: ...ree years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Waterford Fireplace WATERFORD GAS FIREPLACE INSERT This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance i...

Page 3: ...nstallation 9 Conversion from Nat Gas to Propane 9 Reduction to Lower Btu 11 Gas Pressure Test 11 ValveDescription 12 Aeration System 12 ShroudSurroundInstallation 12 Optional Door Grill Installation 13 LogInstallation 13 Optional Wall Thermostat Installation 13 OptionalRemoteControlInstallation 14 WiringDiagram 14 OPERATINGINSTRUCTIONS OperatingInstructions 15 LightingProcedure 15 ShutdownProcedu...

Page 4: ...ubulure d chappement basse à à é é é é 38 000 Btu h 11 14 Kw h 19 000 Btu h 5 57 Kw h 32 DMS 2 9mm 0 2000 ft pi 0 610m 27 000 Btu h 7 91 Kw h 13 500 Btu h 3 95 Kw h 40 DMS 2 49mm 0 4500 ft pi 0 1372m D bit Calorifique maximum D bit Calorifique minimum Dimensions de l orifice L altitude é é D bit Calorifique maximum D bit Calorifique minimum Dimensions de l orifice L altitude é é D bit Calorifique ...

Page 5: ... Btu h 8 50 Kw h 14 500 Btu h 4 25 Kw h 52 DMS 1 61mm 0 4500 ft pi 0 1372m Listed Report No VENT GAS FIREPLACE HEATER 476 1714 00 Oct 1999 Certified for Certifi e pour CANADA and U S A é ANSI Z21 88b 2003 CSA 2 33b 2003 CGA 2 17 M91 Tested to CAN FPI Fireplace Products International Ltd Delta BC Canada Made in Canada Fabrique au Canada This appliance must be installed in accordance with local code...

Page 6: ...ollow instructions and informa tion in the current CAN CGA B149 in Canada or the current National Fuel Gas Code ANSI Z223 1 in the USA regarding requirements for combustion and ventilation air GAS PIPE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test ing of the gas supply piping system at test pressures...

Page 7: ...arbon See page 12 c Ensuring that the appliance is venting correctly MATERIALS REQUIRED No electrical power supply is required for the gas control to operate A 120 Volt AC power cord is hooked up to the fan switch and blower Plug 3 wire cord into a suitable receptacle Do not cut the ground terminal off under any circumstances When connected with 120 volts the appliance must be electrically grounde...

Page 8: ...eft rear corner of the unit The inlet fitting is a 1 2 female flare A separate gas shut off valve and a 1 8 IPS pluggedtappingshouldbeinstalledimmedi ately upstream of the connection to the appliance 3 Locate the center point where the vent will pass through the chimney above the appli ance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 The...

Page 9: ...ure with gear clamp 5 Install flashing 6 Insert both liners into chimney passing through the damper opening 7 Install termination cap 8 Connect the marked end of the liner to the inlet collar of the vent connector plate marked with an I seal connection with high temperature silicone Secure with gear clamp 9 Connect the 2nd liner to the exhaust collar marked with an E seal connection with high temp...

Page 10: ...asket D is properly positioned and install the new HI LO pres sure regulator assembly to the valve using the new screws E supplied with the kit Tighten screws securely 8 Pull off the pilot cap to expose the pilot orifice 9 Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit 10 Remove burner orifice with a 1 2 wrench and discard Use a wrench to hold on to t...

Page 11: ... 11 Check inlet and outlet pressures 12 Check operation of flame control Check for proper flame appearance and glow on logs GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping f...

Page 12: ...stment 3 Pilot Adjustment 4 Thermocouple Connection 5 Main Operator 6 Outlet Pressure Tap Manifold Pressure 7 Inlet Pressure Tap Supply Pressure 8 PilotOutlet 9 Main Gas Outlet 10 Flange Securing Screw Holes 11 Alternative TC Connection Point 12 Thermoelectric Unit 13 Additional Valve Mounting Hole 4 Restart the heater and let it burn for approx imately15minutes Repeatuntilthedesired flame appeara...

Page 13: ... with the 2 screws 4 Place the right front log carefully sliding it down onto the right pins of the front burner See diagram 3 a Front Right Log Part 902 020 b Front Left Log Part 902 021 c Rear log Part 902 022 d Embers Part 902 151 1 bag e Lava Part 902 154 1 bag Part 560 935 for the set of three logs 1 Remove the logs from the box and carefully unwrap them The logs are fragile handle with care ...

Page 14: ...at is very im portant Run wires from the fireplace to that location use Thermostat Wire Table 2 Connect the wires as per the wiring dia gram below CAUTION Do not connect the millivolt remote control wires to the 120V wires 3 Install 3 AAA alkaline batteries in transmit ter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remot...

Page 15: ...ll 3 Push in the gas control knob slightly and turn clockwise to OFF Do not force 4 Disconnect all electric power to the appli ance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When...

Page 16: ...ILOT to OFF unless knob is pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counter clockwise to PILOT 1 Push in the gas control knob slightly and turn clockwise to OFF Do not force CAUTION Hotwhileinoperation Donottouch S...

Page 17: ... the logs DOOR AND GLASS GASKET If the door gasket requires replacement use only the proper replacement gasket available from your Waterford dealer GLASS REPLACEMENT Your Waterford stove is supplied with high temperature 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce In the event that you break your glass by impact purchase your replacement from an aut...

Page 18: ...ound wire from the fan bracket 3 At this point you should disconnect the gas at the valve 4 Carefully remove the logs embers and rockwool 5 Remove burner Note Use a magnetic type screwdriver if pos sible 6 Remove all 18 screws holding the burner tray assembly in place 9 Undo the quick drop out thermocouple nut on the valve with a 9mm metric wrench 10 Remove the Piezo ignitor wire and push button a...

Page 19: ...ssy 77 270 520 P Fan Assembly 79 270 019 RearPanel 910 157 P Fan Blower 99 W843310 TerminalStrip 100 Base Plate 101 591 187 Firebox Baffle 102 Firebox 103 Heat Exchanger Assy 104 FlexPipe 105 Transition Box Assy 106 Gasket Transition Box 107 910 233 Fan Auto ON OFF Thermodisc 108 Thermodisc Bracket 109 Stove Top 110 Top Face 111 Insulation of Vent 113 Adaptor Holding Bracket Right 114 Insulation H...

Page 20: ...9 270 056 ControlPlate 30 W310770 Fan Speed Control Rheostat 120 V 32 904 656 Blanking Plug for Strain Relief 33 910 822 Power Cord 120 V 910 721 High Temp Wire Harness Main Switch 910 687 High Temp Wire Harness Motor Connect 910 718 High Temp Wire Harness Fan Valve 35 270 055 Switch Box 36 Washer 1 4 Flat 37 Screw 1 4 20 x 1 1 4 Pan Head Phillip 40 W310191 Top Grill 41 W310321 Lower Hob Heat Shie...

Page 21: ...tHolder 68 W840470 Pilot Assembly Gasket 78 651 580 Burner Assy NG LP 80 260 565 Adjustment Gear Assy 81 904 565 Hex Key 3 16 AF 82 630 009 Burner Tray Air Passage Gasket 83 630 008 Burner Tray Firebox Gasket 84 Front Support 87 560 935 Log Set 88 902 182 Log Top 90 Valve Mounting Bracket 92 270 036 Valve Gasket 93 Valve Support 94 904 658 Gas Inlet Flex Line 904 688 Orifice 32 NG 904 641 Orifice ...

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Page 23: ...e replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your Waterford product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defectiv...

Page 24: ..._______________________________________________________ Printed in Canada Waterford fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door Waterford Irish Stoves is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Waterford Product See th...

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