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WaterBoss Softener Owner’s Manual 

1/14/2011 

27 

Assembly and Parts, Cont. 

Drive End Cap Assembly Cont. 

90217 Drive Motor 

The Motor is held in place by two, 1/2-inch self-tapping screws. The screws should be “snug.” The 
brass pinion gear on the Motor should engage the plastic Drive Gear (93238). The wires should 
be securely fastened to the Controller. 

93238 Drive Gear 

The Drive gear is assembled to the Slide Cam by means of a “keyed” opening, which transfers the 
“torque” generated by the Motor to the rest of the drive system. If the drive system becomes 
jammed, this opening can become “rounded” causing the gear to turn, but not the Piston Slide 
Cam. If this occurs, clear the jam and replace the Drive Gear (93238) and Piston Slide Cam 
(93217). 

93219 Piston Slide 
Cam Cover 

The cover secures the Piston Slide Cam (93217) in place and acts as a bushing for the Cam 
Shaft. 

93217 Piston Slide 
Cam 

This is the “heart” of the drive system. There is a threaded stainless steel shaft that runs through 
the main drive axle. The Drive Gear (93238) is attached at the short end and the Magnet Disk 
(54502) at the other end. The Slide Cam is assembled inside of the Piston Slide (54202). This 
Cam Shaft should turn freely before the Motor is assembled. 

93583 Drive End Cap 

Seals the two openings on the Main Valve Body. The larger diameter opening is sealed with an  
O-Ring used as an axial or “face” seal. The O-Ring sits in a groove in the End Cap. This groove 
must be free of defects such as pits or scratches and also free of debris. The smaller diameter 
seal is accomplished with an O-Ring used as a radial seal. The O-Ring should be placed on the 
male boss on the End Cap. When assembling the End Cap to the Valve Body, care should be 
taken to make sure the small O-Ring is aligned with the opening in the Valve Body and that the 
large O-Ring stays in the groove in the End Cap. If misaligned, the O-Rings can become pinched 
and leak. 

54202 Piston Slide 

The Slide should move freely inside the End Cap Housing.  

53322 Drive Piston 
Assembly 

The Drive Piston attaches to the Piston Slide (54202) by placing the “slot” of the Piston onto the 
matching flat of the Slide. To remove Piston, rotate Piston 90° counterclockwise. To replace 
Piston, rotate 90° clockwise until you hear an audible “click.” See reference drawings below. 

 

 

 
Position Piston Assembly (53322) Vertical 

 

 

 
Slide Piston Assembly Onto Piston Slide 

 

 

 
Rotate The Piston Assembly 90 Degrees 
Clockwise Until You Hear An Audible Click 
As It Snaps Into Place 

 

Dimple 
          Align Flats 

Summary of Contents for 700

Page 1: ...M MO OD DE EL LS S 7 70 00 0 9 90 00 0 A AN ND D 9 95 50 0 O OW WN NE ER R S S M MA AN NU UA AL L A AN ND D I IN NS ST TA AL LL LA AT TI IO ON N G GU UI ID DE E V VE ER RS SI IO ON N 7 7 3 3...

Page 2: ...the system is represented as being capable of handling these substances in the system specifications other special treatment of the water supply must be used to remove these substances before they en...

Page 3: ...Statements 5 Checklist Before Installation 6 Precautions 7 Installation Steps and Start Up Procedures 8 Bypass Valve 13 Four Button Controller 14 Setting the Controller 16 Advanced Customer Settings 1...

Page 4: ...ems appliance installation and operation When calling the HelpLine please have this guide and the serial number of your appliance available WaterBoss 4343 S Hamilton Rd Groveport OH 43125 Warning This...

Page 5: ...ive ingredient in household chlorine bleach To disinfect the appliance add 4 0 fluid ounces of chlorine bleach solution to the brine well of the brine cabinet The brine cabinet should have water in it...

Page 6: ...ron If the water supply contains ferrous iron a commercially available resin bed cleaner should be used every six months Follow the instructions on the container You should also increase your water ha...

Page 7: ...unicipal water recommended minimum inlet pipe size is 1 2 inch I D 6 Install a pressure reducing valve if the inlet pressure exceeds 70 psi 4 8 bar 7 Install a gravity drain on the cabinet 8 Secure th...

Page 8: ...line Step 1 Prepare the Placement Area A Make sure the placement area is clean B Turn off the electricity and water supply to the water heater For gas water heaters turn the gas cock to Pilot C Exami...

Page 9: ...r Optionally obtain a report on your water s quality Step 3 Turn Off Water Supply A Turn off the water supply B Open the hot and cold water taps to depressurize the lines Step 4 Connect Water Lines No...

Page 10: ...h water as part of the regeneration cycle A Connect the drain line to the drain end cap See Figure 5 with a minimum 1 2 inch 12 7 mm I D tubing supplied The size cannot be reduced Note On the 950 mode...

Page 11: ...Check all lines and connections for leaks If leaks are found 1 Turn off the main water supply 2 Open a cold water faucet to depressurize the lines 3 Close the faucet to eliminate any siphoning action...

Page 12: ...pellet or solar salt Do not mix pellet with solar salt Note Always keep the salt level above the water level For convenience completely fill the tank when refilling with salt B After you add salt inc...

Page 13: ...turn the knob to the Bypass position The appliance will be bypassed and all water to the home is raw untreated water To prevent untreated water from entering the home water should not be used inside t...

Page 14: ...ed to change from Demand Mode Soft Water Remaining Shows the gallons or liters of soft water remaining until the next automatic regeneration Typically each person in the household uses about 75 gallon...

Page 15: ...dure to ensure a long service life for your water treatment appliance Regenerate Used when starting your water conditioner to start an immediate regeneration or to restore capacity if you run out of s...

Page 16: ...you WATERSCREEN National Testing Laboratories Inc 1 800 458 3330 from 9 a m to 5 p m EST 3 If the pH is below seven and you have a 700 or 900 unit call the HelpLine listed in General Information C Us...

Page 17: ...C When the desired value is displayed press Set Note HE ensures the appliance chooses salt settings that get 4 000 grains per pound 570 grams kg of salt for each regeneration or better This choice mee...

Page 18: ...e selection of a 12 hour AM PM or 24 hour clock If 24 hour 00 midnight B When the desired time format is displayed press Set Step 5 Set Time of Day Display reads Set Time and 12 or 24 To Change Time o...

Page 19: ...icates the tape and fills the small void areas that might exist between the threads When the joint is complete there will be a small bead of sealant at the fitting interface which indicates a properly...

Page 20: ...nd fitting D Inspection Cleaning and Priming Inspect the inside of the pipe and fitting sockets and remove dirt grease or moisture with a clean dry cloth If wiping fails to clean the surfaces use a ch...

Page 21: ...antity 1 54306 Salt Port Lid 1 2 54324 Valve Cover Assembly 1 3 54545 700 Computer Control Assembly 700 and 950 1 54545 900 Computer Control Assembly 900 4 54310 Brine Well Cover 1 5 93245 12V Transfo...

Page 22: ...O Ring 2 4 93281 Fill Plug Model 950 only 1 5 93272 O Ring Model 950 only 1 6 90819 O Ring 2 7 90828 O Ring 1 8 54520 Drive End Cap Assembly 1 9 93870 Screw 4 10 93504 Injector Assembly 1 11 93835 Sl...

Page 23: ...one 53224 Injector Nozzle with Over Mold Gasket Together with the Throat 93223 creates the vacuum that draws the brine solution from the Brine Cabinet The small hole in the Injector Nozzle 53224 is th...

Page 24: ...Bypass Assembly Figure 16 Bypass Assembly Part Description Quantity 1 54512 Bypass Assembly also includes items 2 6 1 2 93860 Turbine Sensor Cap Assembly 1 3 90809 Sensor Cap Screw self tapping 1 4 54...

Page 25: ...g 1 93281 Fill Plug The Fill Plug 93281 seals the media access ports in the Media Tank Care should be taken that the O Ring seal area is kept clean and free of debris Also the O Ring should be in the...

Page 26: ...8 Drive Gear 1 5 90809 Screw self tapping Cam Cover 2 6 93219 Piston Slide Cam Cover 1 7 93217 Piston Slide Cam 1 8 93583 Drive End Cap 1 9 54202 Piston Slide 1 10 90818 Screw self tapping 2 11 54521...

Page 27: ...Slide 54202 This Cam Shaft should turn freely before the Motor is assembled 93583 Drive End Cap Seals the two openings on the Main Valve Body The larger diameter opening is sealed with an O Ring used...

Page 28: ...e and a spring pressed onto a boss on the other side The O Ring should be free of defects such as cuts or debris on the shaft side 53510 Housing Just inside the entrance hole for the Brine Piston 5351...

Page 29: ...embly Figure 20 Safety Shutoff Assembly Part Description Quantity 1 54226 Safety Shutoff See Figure 21 1 2 56018 Float 1 3 54228 Air Check 700 1 54229 Air Check 900 950 54526 Entire Assembly all of th...

Page 30: ...an come apart if removed from the elbow body Parts must be reassembled exactly as shown to function properly When connecting the 54315 brine valve elbow 3 8 inch plastic tube first assemble the nut gr...

Page 31: ...outage Reset the time of day Water hardness has increased Re test the water and re enter a new setting number No soft water Not metering water waterMizer indicator should turn with water usage If no f...

Page 32: ...essure of 20 psi Drain line or flow control is restricted Remove restriction Brine line restricted or crimped Remove restriction replace if crimped Excessive amount of water in brine cabinet Verify co...

Page 33: ...64 32 121 46 30 12 5 4 21 702 1 406 30 1 113 9 41 00 Minimum Maximum water and ambient temperature oF oC 40 120 4 4 48 9 40 120 4 4 48 9 40 120 4 4 48 9 Mineral tank size in cm 10 5 I D x 19 26 7 I D...

Page 34: ...WaterBoss Softener Owner s Manual 1 14 2011 34 Certificates...

Page 35: ...Notes...

Page 36: ...LITHO USA 2010 F93966 RV1210HQWI WaterBoss has these third party listings In Business Since 1956 www waterboss com 4343 South Hamilton Road Groveport OH 43125...

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