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30119-33      Rev. 1.8/04-14

5

 

but do not tighten the collar bearing set screw yet.  Insert the vertical 
shaft assembly, plastic tip first, into the meter head and rotate the 
shaft gently until it is engaged in the driven miter gear shaft of the 
miter gear frame assembly.  Set the collar and bearing assembly into 
the hole in the meter head and replace and secure the two screws 
that hold the collar bearing in place.  Do not over tighten the screws 
or the bearing can cock and cause drag.  Turn the vertical shaft to 
check for bind or drag.   

Note: 

 If the meter is in a pipeline full of 

water, then a slight drag will be created by the propeller moving 
through the water.  Should any bind or drag be apparent it can usu-
ally be corrected by adjusting the vertical shaft assembly.  Slide the 
vertical shaft down until it rests against the driven miter gear shaft, 
then lift the vertical shaft up about 1/64 inch.  Tighten the set screw 
in the side of the collar bearing assembly.

   

8.  ADAPTER PLATE 

part number A-2-4108, and gasket part 

number 1558-3, must be attached to the top of the meter head on 
the old style McCrometer LP21 (3 hole bolt circle) and all ML45, 47 
and 49 meters.  The adapter plate can be secured to the meter head 
by three mounting screws  (part number 1116-8-12) after the gasket 
has been centered on the head.  Throughout the rest of the instruction 
manual, the top of the adapter ring will be referred to as the top of 
the meter head.

 

9.  TRANSMITTER DRIVE CLEVIS (#35) 

must now be installed on 

the meter vertical shaft.  Place the drive clevis (#35) on the vertical 
shaft with the forked end up.  Position the drive clevis so that  the 
top of the clevis is  1/8” below the top surface of the meter head (on 
non-reversing models the entire ratchet assembly should be placed 
on the vertical shaft and the measurement taken from the top of the 
forked portion).  Place the plastic drive clevis coupling (#36) on top 
of the drive clevis (#35) with the forked portion of the drive clevis 
fully engaged in the slot in the clevis coupling (#36) and the 

larger 

diameter hole

 in the coupling (#36) 

facing up.

 

10.  TRANSMITTER BASE O-RING (#38) 

should be covered with 

a thin coat of silicone grease and placed in the o-ring groove in the 
bottom of the transmitter base (#11).

 

 

11.  POSITION OF TRANSMITTER 

on top of the meter head can be 

made in one of four directions for the easiest possible reading.  Nor-
mally the units are attached so that they can be read when looking 
upstream.  Be sure the drive clevis (#35) is in proper alignment and 
makes a positive engagement with the clevis coupling (#36).  Set the 
transmitter on the meter head and position the driven clevis shaft 
(#28) so that the slot in the clevis coupling (#36) is properly engaged 
with the cross pin in the driven clevis shaft (#28).  Secure the four 
mounting screws (#37) .

 

12.  TRANSMITTER WIRING 

can be accomplished by following the 

applicable wiring diagram on pages 13 and 14.

 

 TRANSMITTER

 

OPERATION AND MAINTENANCE MANUAL

V. MCCROMETER 

products have been carefully designed to be as main-

tenance free as possible.  Periodic preventive maintenance, however, 
is highly recommended and should be practiced according to schedule 
to assure continuous accuracy and trouble free performance of your 
transmitter.  The maintenance and inspection procedure can also be 
used as a guide to locating a problem in the unit that may be the 
cause of abnormal operation.

VI.  WORKING AREA 

chosen for cleaning and inspection of the internal 

components should be clean to reduce the chance of dust or dirt 
particles being introduced into the transmitter mechanism.

VII.  TOTALIZER ASSEMBLY (#4) 

service procedure should include 

cleaning and inspection of the unit noting any excessive wear on the 
change gears (#7 & #8) that may lead to operational problems in the 
unit.

 

 

1.  BONNET MOUNTING SCREWS (#3) 

should be removed and 

the entire bonnet (#1) lifted off of the meter.

 
 

2. TOTALIZER 

is contained within the totalizer bonnet (#1) and 

held in place by a base cup (#5).  It should not be necessary to remove 
the totalizer (#4) during inspection; however, removal of the base cup 
(#5) is necessary for inspection of the totalizer change gears (#7 & 
#8).  Removal of the base cup (#5) can be accomplished by inserting 
a small screwdriver into the two cutouts and prying upward under the 
edge.

 

3.  TOTALIZER CHANGE GEARS (#7 & #8) 

should be inspected 

for any sign of wear.  Both the A-(drive) gear and B-(driven) gear are 
attached to the lower portion of the totalizer assembly (#4).  Spin the 
floating totalizer driven magnet in the center of the totalizer bottom 
(#4) to make certain it spins freely without bind or drag.  The bottom 
of the totalizer has the letter “A” molded next to the A-drive gear 
shaft, and the letter “B” next to the B-driven gear shaft.

 

4.  TOTALIZER DRIVE MAGNET ASSEMBLY (#9) 

located in the 

transmitter base (#10) at the top of the driven clevis shaft (#28) 
should be checked and adjusted if necessary to position it 1/16 inch 
below the top surface of the transmitter base (#10).  Adjustments 
can be made by loosening the socket head set screw in the side of 
the totalizer drive magnet assembly (#9), and sliding it up or down 
the driven clevis shaft (#28) as desired.  Always be sure the set screw 
is tightened into the flat on the driven clevis shaft (#28).

‡VIII. INDICATOR-TOTALIZER 

service procedure should be practiced yearly 

and should include removal, cleaning and inspection of the unit not-
ing any excessive wear on the gears and other wear points that may 
lead to operational problems in the unit.

‡ For Indicator-Totalizers Only

Summary of Contents for TR15

Page 1: ...TENANCE MANUAL PARTS LIST FEATURING P C CARD MOUNTED OPTIC SWITCH SOLID STATE CONSTRUCTION CURRENT OUTPUT SIGNAL CUBTYPE ACTUATOR SEALED HOUSING OUTPUT SIGNAL CUPTYPE ACTUATOR SEALED HOUSING 3255WEST...

Page 2: ...ages of trade or otherwise expressed or implied including but not limited to any implied warranties of fitness for any particular purpose or of merchantability under the uniform commercial code It is...

Page 3: ...unication Lines 10 Printed Circuit Card 11 Replacing Printed Circuit Card XII INSPECTION XIII REASSEMBLY 1 Before Return ofTransmitter XIV INOPERATIVEINSTRUMENTEVALUATION 1 Check All Instruments andTr...

Page 4: ...the meter is assembled but may be made in the field with the meter stopped i e noflow Dependinguponwhatsituationexists various steps for installation apply and the procedures are outlined below 1 REMO...

Page 5: ...clevis shaft 28 so that the slot in the clevis coupling 36 is properly engaged with the cross pin in the driven clevis shaft 28 Secure the four mounting screws 37 12 TRANSMITTERWIRING canbeaccomplish...

Page 6: ...the totalizer bonnet 1 onthetotalizerassembly 4 afterthedesiccantcapsule andthebasecupo ring 6 arereplacedandthenewo ring 6 has beencovered withathickcoatof siliconegrease Besure o ring 6 is on base c...

Page 7: ...5 and coupling 36 are adjusted correctly and engaged properly with the driven clevis shaft 28 but the meter is not turning them then the meter is the likely cause of the problem 8 SWITCH ACTUATOR 23 i...

Page 8: ...cup 23 is rotating and the transmitter is away from direct sunlight or other high energy light source replace the circuit card 12 Iftheloopcurrentiswithinasatisfactoryrange 3 00mA 23 00mA and varies...

Page 9: ...the 115VAC line used for the instrument can be causing the trouble It is suggested the plug from the instrument be tempo rarily transferred to another AC outlet which is on another circuit It has bee...

Page 10: ...the traditional precaution however other measures must be taken to minimize the effects of electromagnetic interference EMI and radio frequency interference RFI on the operation of the instrument Othe...

Page 11: ...or checking pulse output at transmitter Black and white wires must be discon nected from transmitter terminal strip for this test Power must be removed from instrument before disconnecting wires BLACK...

Page 12: ...D POWER SUPPLYVOLTAGE TR15 TR16 TRANSMITTER 4 20 mA OUTPUT WIREDTO A MODEL IN48 10 CHART RECORDER SOLD BEFORE 5 93 NOTE Connections for checking transmitter power supply voltage 24VDC Con nect voltmet...

Page 13: ...TER 4 20 mA OUTPUT WIREDTO A MODEL IN41 10 CHART RECORDER IN36 1 POWER SUPPLY OUTPUT 24VDC INPUT 115VAC L1 N BLACK G N TB 2 L1 WHITE GRN RED TERM STRIP PULSE BLACK TR15 TR16 4 20mA WIRING DIAGRAM FORT...

Page 14: ...4V DC power supply and 22 gauge wire we recommend a maximum loop of 5 250 feet Power Power supply Maximum Supply voltage resistance of for loop instruments in loop Variable 12 0VDC 175 Variable 15 0VD...

Page 15: ...30119 33 Rev 1 8 04 14 15 NOTES...

Page 16: ...nnet Complete Items 1 thru 6 Totalizer Bonnet Complete Items 1 thru 8 Totalizer Bonnet Assembly Totalizer Bonnet Lid with pin O ring Totalizer Bonnet Screw Bonnet Mounting Totalizer Sub Assembly Less...

Page 17: ...30119 33 Rev 1 8 04 14 17 TOTALIZER TRANSMITTER MODELTR15...

Page 18: ...icator Totalizer Bonnet Assembly Indicator Totalizer Bonnet Lid with Pin Screw Bonnet Mounting Screw Bonnet Mounting O ring O ring Bonnet Indicator Totalizer Mechanism Including Dial Specified and Gea...

Page 19: ...30119 33 Rev 1 8 04 14 19 INDICATOR TOTALIZER TRANSMITTER MODELTR16...

Page 20: ...1 8 04 14 SPECIFICATIONS INDEX A B RATIO CHANGE GEARS METER SIZE MODEL NO REGISTRATION INDICATOR DIAL GEARING REPAIR RECORD SERIAL NUMBER PURCHASE DATE ODOMETER READING NOTES DATE REPAIR METER LOCATIO...

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