Water Heater Innovations 196284-001 Instructions Manual Download Page 13

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If the back draft cannot be corrected by the normal method or if
a suitable draft cannot be obtained, a blower type flue gas
exhauster must be employed to assure proper venting and
correct combustion.

HIGH TEMPERATURE LIMIT SWITCH

(Auto Reset Type Energy Cut Off)

TO RESET AUTOMATIC GAS SHUTOFF

This water heater is equipped with a automatic reset type high
limit (Energy Cutoff) sensor. The high limit switch interrupts the
pilot and main burner gas flow should the water temperature reach
205°F (96°C). The high limit will automatically reset when the water
temperature drops below 140°F (60°C).

  

WARNING

THE GAS VALVE MUST HAVE BEEN IN THE OFF POSITION FOR AT
LEAST 5 MINUTES.  This waiting period is an important safety
step.  Its purpose is to permit gas that may have accumulated in
the combustion chamber to clear.  IF YOU DETECT GAS ODOR AT
THE END OF THIS PERIOD DO NOT PROCEED WITH LIGHTING.
RECOGNIZE THAT GAS ODOR, EVEN IF IT SEEMS WEAK, MAY
INDICATE PRESENCE OF ACCUMULATED GAS SOMEPLACE IN THE
AREA WITH RISK OF FIRE OR EXPLOSION.  SEE THE FRONT PAGE
FOR STEPS TO BE TAKEN.

Before lighting the pilot and operating the heater, the following
conditions must exist:

Entire system filled with water.

Air purged from all lines and no leaks (gas and water).

All gas and water lines open.

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO
SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE
APPLIANCE.

SERVICE INFORMATION

The installer may be able to observe and correct certain problems
which may arise when the unit is put into operation.  HOWEVER, it
is recommended that only qualified servicemen, using appropriate
test equipment, be allowed to service the heater.

FOR YOUR SAFETY AND SATISFACTORY OPERATION, IT IS
RECOMMENDED THAT THIS HEATER BE CHECKED ONCE A YEAR
BY A COMPETENT SERVICE PERSON.

USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS
COMPONENTS WEAR OUT OVER A PERIOD OF TIME.  THE GAS
CARRYING COMPONENTS OF THIS APPLIANCE SHOULD BE
INSPECTED FOR PROPER OPERATION PERIODICALLY BY A
QUALIFIED SERVICE TECHNICIAN.

PILOT AND MAIN BURNER

Check pilot and main burner (figure 8) every 12 months for proper
flame characteristics. This is done by removing door(s) on heater.
The main burner should provide complete combustion of gas;

ignite rapidly; give reasonably quiet operation; cause no excessive
flame lifting from the burner ports. Make sure that the flow of
combustion and ventilation air is not blocked.

          

PROPANE

NATURAL

FIGURE 8.

If proper flame characteristics are not evident, check for
accumulation of lint or other foreign material that restricts or blocks
the air openings in the heater or burner.

  

WARNING

SOOT BUILD-UP INDICATES A PROBLEM THAT REQUIRES
CORRECTION BEFORE FURTHER USE.  CONSULT WITH A
QUALIFIED SERVICE TECHNICIAN.

Should the main burner or burner air openings require cleaning,
turn off the gas to the water heater. Follow "to turn off gas to
appliance" on pages 10 and 11 and allow the burner to cool.
Remove the burner and clean with a soft brush.  Clean main burner
orifice with a suitable soft material.  Follow lighting instructions on
pages 10 and 11 to put the water heater back in operation.

CHECK FOR GOOD FLOW OF COMBUSTION AND VENTILATING
AIR TO THE UNIT.  MAINTAIN A CLEAR OPEN AREA AROUND THE
HEATER AT ALL TIMES.  DO NOT STORE COMBUSTIBLES OR
FLAMMABLE LIQUIDS NEAR OR AROUND AN APPLIANCE.

CHECKING GAS INPUT

For appliance installation locations with elevation above 2000  ft.
(610m) refer to HIGH ALTITUDE INSTALLATIONS section of this
manual for input reduction procedure.

With this heater in operation, determine whether it is receiving the
full rated input of gas.  This may be done by timing the gas meter
and measuring gas pressure with a gauge or manometer.  When
the heater is operating at full capacity (full gas input) it should
consume approximately 1 cubic foot of gas in the time shown in
Table 3.

Summary of Contents for 196284-001

Page 1: ...ned Tank Type Water Heater PART NO 196284 001 INSTALLATION OPERATION SERVICE MAINTENANCE Thank you for buying this energy efficient water heater We appreciate your confidence in our products CAUTION T...

Page 2: ...rity having jurisdiction In the absence of local codes the installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 This publication is available from the Ca...

Page 3: ...nting 12 13 High Temperature Limit Switch 13 SERVICEINFORMATION 13 14 Pilot and Main Burner 13 Checking Gas Input 13 14 Vent System 14 Relief Valve 14 Hot Water Odor 14 Anode Rod Inspection 14 Winter...

Page 4: ...ter heaters Your commercial water heater meets or exceeds the ASHRAE IES 90 1b 1999 standards with respect to insulation and standby loss requirement making an insulation blanket unnecessary WARNING S...

Page 5: ...the original rating Therefore to calculate the input rating at 4000 feet 1219m 4 x 0 04 x 75 100 Btu Hr 12 016 Btu Hr 3 5 kW 75 100 Btu Hr 22 0 kW 12 016 Btu Hr 3 5 kW 63 084 Btu Hr 18 5 kW At 6000 fe...

Page 6: ...out bypass is installed in the cold water line between the water heater and street main or well Excessive pressure may develop in such closed systems causing premature tank failure or intermittent rel...

Page 7: ...l code authority may have other specific relief valve requirements ADRAIN LINE MUST BE CONNECTED TO THE RELIEF VALVE TO DIRECTDISCHARGETOASAFELOCATIONTOAVOIDSCALDING ORWATER DAMAGE THIS LINE MUST NOT...

Page 8: ...TBECHECKEDFORSAFE OPERATION MAKE SURE THAT THE OUTSIDE VENTS ON THE SUPPLY REGULATORS AND THE SAFETY VENT VALVES ARE PROTECTED AGAINST BLOCKAGE THESEARE PARTS OF THE GASSUPPLYSYSTEM NOTTHEHEATER VENTB...

Page 9: ...RESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF VALVE OPENING OF THEHEATER DONOTATTEMPTTOOPERATEHEATERWITHCOLD WATERINLETVALVECLOSED TO OPERATE THE WATER HEATER 1 Close the heater drain valve by turni...

Page 10: ...gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors 10 At...

Page 11: ...n or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors 1...

Page 12: ...er temperatures produced at various thermostat dial settings Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the thermostat setting by...

Page 13: ...T GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME THE GAS CARRYING COMPONENTS OF THIS APPLIANCE SHOULD BE INSPECTED FOR PROPER OPERATION PERIODICALLY BY A QUALIFIEDSERVICETECHNICIAN PILOT AND MAIN BURNE...

Page 14: ...ERHEATING OCCUR OR THE GAS SUPPLY FAILTO SHUTOFF TURNOFFTHEMANUALGASCONTROLVALVETOTHE APPLIANCE HOT WATER ODOR On occasion hot water may develop a strong odor If this occurs drain the heater completel...

Page 15: ...cids are not recommended for use on glass lined tanks CAUTION Observe handling instructions on label of product being used TANK CLEANOUT PROCEDURE The following practices will ensure longer life and e...

Page 16: ...orously dissolved by the UN LIME it can be reused if not the UN LIME should be replaced CHECKLIST Before contacting your dealer check the water heater to see if the apparent malfunction is caused by s...

Page 17: ...supply pipe at the heater see Figure 4 page 7 Close the valve which feeds water to the cold water inlet at the top of the heater Contact your dealer WATERHEATERMAKESSOUNDS 1 Occasional excessive conde...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

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