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Installing the water heater.

6

Thermal Expansion

Determine if a check valve exists in the inlet water 

line. Check with your local water utility. It may have 

been installed in the cold water line as a separate 

back flow preventer, or it may be part of a pressure 

reducing valve, water meter or water softener. A 

check valve located in the cold water inlet line can 

cause what is referred to as a “closed water system”. 

A cold water inlet line with no check valve or back 

flow prevention device is referred to as an “open” 

water system.
As water is heated, it expands in volume and creates 

an increase in the pressure within the water system. 

This action is referred to as “thermal expansion”. 

In an “open” water system, expanding water which 

exceeds the capacity of the water heater flows 

back into the city main where the pressure is easily 

dissipated. 
A “closed water system”, however, prevents the 

expanding water from flowing back into the main 

supply line, and the result of “thermal expansion” 

can create a rapid and dangerous pressure increase 

in the water heater and system piping. This rapid 

pressure increase can quickly reach the safety setting 

of the relief valve, causing it to operate during each 

heating cycle. Thermal expansion, and the resulting 

rapid and repeated expansion and contraction of 

components in the water heater and piping system 

can cause premature failure of the relief valve, and 

possibly the heater itself. Replacing the relief valve 

will not correct the problem!
The suggested method of controlling thermal 

expansion is to install an expansion tank in the 

cold water line between the water heater and the 

check valve (refer to the illustration on page 9). The 

expansion tank is designed with an air cushion built 

in that compresses as the system pressure increases, 

thereby relieving the over pressure condition and 

eliminating the repeated operation of the relief valve. 

Other methods of controlling thermal expansion are 

also available. Contact your installing contractor, 

water supplier or plumbing inspector for additional 

information regarding this subject.

Inspect Water Heater

Inspect the water heater for possible damage. Check the markings on the rating plate of the water heater to 

be certain the power supply corresponds to the water heater requirements.

Summary of Contents for 15

Page 1: ...ctions or any terms within it seek professional advice Any questions regarding the operation maintenance service or warranty of this water heater should be directed to the seller from whom it was purc...

Page 2: ...of your water heater You ll find many answers to common problems in the Before You Call For Service section If you review our chart of Troubleshooting Tips first you may not need to call for service...

Page 3: ...this manual for detailed instructions in how to adjust the thermostat s DANGER Hotter water increases the potential for Hot Water SCALDS D A N G E R HOT Water temperature over 125 F can cause severe b...

Page 4: ...Office of the State Architect 1102 Q Street Suite 5100 Sacramento CA 95811 or you may call 916 445 8100 or ask a water heater dealer However applicable local codes shall govern installation For reside...

Page 5: ...ctical to the area of greatest heated water demand Long un insulated hot water lines can waste energy and water Place the water heater in such a manner that the thermostat and element access panels ca...

Page 6: ...e water heater and system piping This rapid pressure increase can quickly reach the safety setting of the relief valve causing it to operate during each heating cycle Thermal expansion and the resulti...

Page 7: ...approved for hot water distribution The discharge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage by gravity of the relief valve...

Page 8: ...id damaging the unit WARNING Failure to follow the instructions provided in this manual may permanently damage the unit and void the manufacturer s warranty NOTICE Do not attempt to turn any fitting c...

Page 9: ...using metal strapping or wire fastened to the structure overhead Seal Ring Inside nut Hex Union Nut Relief Valve No threads permitted on end of Drain Pipe 6 Maximum distance from drain pipe to suitabl...

Page 10: ...he water heater The branch circuit wiring should include either Metallic conduit or metallic sheathed cable approved for use as a grounding conductor and installed with fittings approved for the purpo...

Page 11: ...eAWG Based on N E C Table 310 16 75 C 120V 240V 120V 240V 2 000 20 12 3 000 20 12 3 800 20 12 4 500 25 10 11 Wiring Diagrams SINGLE ELEMENT 2 1 2 THERMOSTAT HIGH TEMP LIMIT ECO HEATING ELEMENT WHITE Y...

Page 12: ...The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property The manufacturer disclaims any responsibility for such loss or injury resulti...

Page 13: ...room to service heater Water heater completely filled with water Air purged from water heater and piping Water connections tight and free of leaks Temperature and Pressure Relief Valve properly instal...

Page 14: ...in until it has been thoroughly checked by qualified service personnel DANGER There is a hot water scald potential if the thermostat is set too high Households with small children disabled or elderly...

Page 15: ...ion pads The thermostat protective cover should not be removed Using a small screwdriver set the thermostat dial pointer to the desired temperature by turning the screw Do not pry or move the white pl...

Page 16: ...rge line to an open drain A water heater s tank can act as a settling basin for solids suspended in the water It is therefore not uncommon for hard water deposits to accumulate in the bottom of the ta...

Page 17: ...ke sure electric supply to water heater and disconnect switch if used are in the ON position The thermostat may be set too low See the Temperature regulation of the water heater section of this manual...

Page 18: ...crew 8 16 x 5 8 12 Upper Thermostat 13 Upper Protector 14 Screw 10 16 x 5 8 15 Thermostat Cavity Insulation 16 Upper Access Panel 17 Screw 10 16 x 5 8 18 Access Panel Cover Insulation 19 Access Panel...

Page 19: ...19 Replacement Parts 30 105 gallon models 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 19 18 17 24 15 14 23 22 25 20 26 7 3...

Page 20: ...Replacement Parts 15 20 gallon models 20...

Page 21: ...available for purchase through your water heater distributor NOTICE Make sure the threads on the unit are clean Brush debris off of threads with a toothbrush if needed NOTICE The elements are unique t...

Page 22: ...resulting from improper installation or failure to operate and maintain the water heater in accordance with the manufac turer s instructions provided d Performance problems caused by improper sizing o...

Page 23: ...ent regulations or industry certification or similar standards require the replacement water heater or replacement component part s to have features not found in the defective water heater or the defe...

Page 24: ...er Information Name Address Plumber Mechanical Contractor Installer Information Name Address Telephone Number Water Heater Information Model Number Serial Number Date of Installation FOR YOUR RECORDS...

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