WINCH MANUAL
TROUBLESHOOTING
9
Problem
Cause
Solution
Motor does not turn on
Remote assembly not connected properly
Check remote lead and connections.
Loose battery cable connections
Check battery and connections.
Defective remote assembly
Replace remote lead assembly.
Defective motor
Check for voltage at armature port with Switch
pressed. If no voltage is present, replace motor.
Water has entered motor
Allow to drain and dry. Run winch until completely
dry.
Motor runs but drum does not turn
Clutch not engaged
Turn clutch to the “In” position. If problem persists,
ask a technician to check and repair.
Motor runs slowly or without normal power
Insufficient current or voltage
Operate winch while vehicle motor running
Motor overheating
Winch running for too long
Allow winch to cool down periodically.
Motor runs in one direction only
Loose or corroded battery cable or motor cable
connections.
- Clean and tighten.
-Repair or replace switch assembly.
Winch braking malfunction
Cable runs in wrong direction
Adjust the cable working direction
Brake slice worn or breakdown
Adjust braking angle or replaces with new brake
slice
TROUBLESHOOTING
WARNING
Brake angle adjustment method: Tighten the spring in the direction of
rotation for two rotations, then adjust the angle of spline gear sleeve
by 20°±5° (see below section view).
