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WINCH MANUAL 

RIGGING TECHNIQUES

7

6.  Assemble the Clevis Hook to the cable. Take off the pin from the 

Clevis Hook, connect the Clevis Hook to the cable and mount the pin 

back to the Clevis Hook.

7.  Always use the Hand Saver (Optional) when free-spooling and re-

spooling the wire rope. Using the Hand Saver keeps your hands and 

fingers away from the rotating drum.

8.  Check for proper drum rotation.  Pull or turn the clutch knob to the 

“OUT” “Disengage” position (Free-spooling).  Pull out some cable 

from the drum, and then turn the clutch knob to the “IN” “Engage” 

position to engage the gears.  Press the cable out button on the 

remote lead switch.  If the drum is turning and releasing cable, then 

your connections are accurate.  If the drum is turning and collecting 

more cable, then reverse the leads on the motor.  Repeat and check 

rotation.

RIGGING TECHNIQUES

Locate a suitable anchor such as a strong tree trunk or boulder.
ALWAYS use a sling or strap as an anchor point on a object, Never use the 

cable or hook as a anchor point attached to an object.

 

CAUTION

NEVER attach the clevis hook back onto the winch cable as this could 

cause damage to the cable. 

 

CAUTION

Do not winch from an acute angle as the wire rope will bind up on 

one side of the drum causing damage to wire rope (Bird Nesting) and 

cause major damage to winch and possible equipment.

 

 

NOTICE

Short pulls from an angle can be used to straighten the vehicle/

equipment. Long pulls should be done with the wire rope in a straight 

line to winch/vehicle, see above illustration.

 

CAUTION

When pulling a heavy load, place a blanket or jacket over the wire rope 

five or six feet from the hook because in the event of a broken cable it 

will dampen the force.
For additional protection open the hood/bonnet of the vehicle as 

shown.

 

NOTICE

For pulls over 70% rated line pull, we recommend the use of the snatch/

pulley block to double line the wire rope. This reduces the load on the 

winch and the strain on the rope. 

Single Line

Double Line

 

DANGER

Never use your winch for overhead hoisting, lifting of people, moving 

people or moving of live animals.  

Summary of Contents for SAMURAI S17500-CAD

Page 1: ...and understood before operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication b...

Page 2: ...galvanized aircraft steel cable or synthetic rope and is designed specifically for load capacity of the rated line pull of this winch The cable feeds on from underneath the drum position it is looped...

Page 3: ...ds DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooli...

Page 4: ...wed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work area Do n...

Page 5: ...winch if cable shows any signs of weakening such as knotting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the load You cou...

Page 6: ...nside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the optional Mounting Channel by first pulling and releasing th...

Page 7: ...rap as an anchor point on a object Never use the cable or hook as a anchor point attached to an object CAUTION NEVER attach the clevis hook back onto the winch cable as this could cause damage to the...

Page 8: ...vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in tr...

Page 9: ...ists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage Operate winch while vehicle motor running Motor overheating Winch running for too lo...

Page 10: ...roduct 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply War...

Page 11: ...147 7 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 7 6 0 21 0 6 4 100 40 6000 2722 7 2 2 2 7 9 2 4 220 100 10000 4536 5...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 44 43 42 40 45 41 S17500 CAD...

Page 13: ...ermediate 1 23 S1750600 Gear Carrier Assembly Input 1 24 S1750017 Gear Input Sun 1 25 S1750018 Shaft Sleeve 1 26 S1750019 Trust Washer 1 27 S1750700 Clutch Assembly 1 28 S1750020 Gear Housing 1 29 S17...

Page 14: ...ope 70kg 154 3 lbs 72kg 158 7 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 3 6 5 19 7 6 0 100 40 6000 2722 7 2 2 2 7 9...

Page 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 39 38 37 35 40 36 42 41 S20000 CAD...

Page 16: ...ntermediate 1 21 S2000600 Gear Carrier Assembly Input 1 22 S2000016 Gear Input Sun 1 23 S2000017 Shaft Sleeve 1 24 S2000018 Trust Washer 1 25 S2000700 Clutch Assembly 1 26 S2000019 Gear Housing 1 27 S...

Page 17: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

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