background image

WINCH MANUAL 

INTRODUCTION

4

 

NOTICE

The vehicle engine should always be kept running during winching 

operation to minimize battery drain and maximize power and speed 

of the winch. If the winch is used for a considerable amount of time 

with the engine switched off the battery will drain and be too weak to 

restart the vehicle engine. If this happens stop winching immediately, 

jump start the vehicle and charge the battery up before resuming 

winching operation.

 

NOTICE

Get to know your winch before you need to use it.  We recommend 

that you set up a few test runs to familiarize yourself with rigging 

techniques; the sounds your winch makes under various loads and the 

way the cable spools on the drum, etc.

INSPECT the wire rope and equipment before each use.  A 

frayed or damaged rope must be replaced immediately. Use 

only manufacturer’s identical replacement rope with the exact 

specifications. (Ropes are not covered by any warranty offered)
INSPECT the winch installation and bolts to ensure that all bolts are 

tight before each operation or periodcally.

 

NOTICE

Store the remote control lead inside your vehicle or in a safe place.

Never connect the winch cable back to itself.  This will cause cable to 

damage.  Always use a pulley, snatch block, sling or chain of suitable 

strength as shown in the illustrations.

 

NOTICE

Any winch that appears to be faulty, damaged, worn, or operates 

abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED, 

REPLACED OR OVERHAULED. It is recommended that the necessary 

repairs ARE made by a manufacturer’s authorized repair facility ONLY.

 

NOTICE

Pull only on areas of the vehicle as specified by the vehicle 

manufacturer.

 – Only accessories, attachments and/or adapters supplied by the 

manufacturer shall be used.

 

CAUTION

When using the tool, basic safety precautions should always be 

followed to reduce the risk of personal injury and damage to the 

equipment. Read all these instructions before using this tool!

 

WARNING

Keep children away. Children must never be allowed in the work area, 

Do not let them handle machines, tools, extension cords or operate 

this tool.

 

WARNING

Store idle equipment.  When not in use, tools must be stored in a dry 

location to inhibit rust. Always lock up tools and keep out of reach of 

children.

 

CAUTION

Dress properly. Do not wear loose clothing or jewelry as they can 

be caught in moving parts. Protective, electrically non-conductive 

clothes and non-skid footwear are recommended when working. 

Wear restrictive hair covering to contain long hair. 

 

WARNING

Use eye and ear protection. Always wear impact safety goggles. Wear 

a full-face shield if you are producing metal filings or wood chips. 

Wear a dust mask or respirator when working around metal, wood, 

and chemical dusts, and mists. 

 

CAUTION

Maintain this winch with care. Keep this tool dry and clean for 

better and safer performance. Follow instructions for lubricating 

and changing accessories. Inspect winch rope periodically and, 

if damaged, have them replaced immediately by an authorized 

technician. The handles must be kept clean, dry, and free from oil and 

grease always. 
Disconnect or unplug remote switch when not in use.  

 

DANGER

Stay alert, watch what you are doing, use common sense. Do not 

operate any tool when you are tired.

 

WARNING

Check for damaged parts

. Before using this winch, any parts that 

appear worn or damaged should be carefully checked to determine 

that it will operate properly and perform to its intended function. 

Check for damage including alignments, binding of moving parts; 

mounting fixtures. Any part that is damaged should be properly 

repaired or replaced by a qualified person. Do not use the tool if any 

switch does not turn “On” and “Off” properly.

 

WARNING

Replacement parts and accessories.

 When repairing or servicing, 

only use identical replacement parts. The use of any other parts will 

void the warranty.

Summary of Contents for SAMURAI S17500-CAD

Page 1: ...and understood before operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication b...

Page 2: ...galvanized aircraft steel cable or synthetic rope and is designed specifically for load capacity of the rated line pull of this winch The cable feeds on from underneath the drum position it is looped...

Page 3: ...ds DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooli...

Page 4: ...wed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work area Do n...

Page 5: ...winch if cable shows any signs of weakening such as knotting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the load You cou...

Page 6: ...nside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the optional Mounting Channel by first pulling and releasing th...

Page 7: ...rap as an anchor point on a object Never use the cable or hook as a anchor point attached to an object CAUTION NEVER attach the clevis hook back onto the winch cable as this could cause damage to the...

Page 8: ...vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in tr...

Page 9: ...ists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage Operate winch while vehicle motor running Motor overheating Winch running for too lo...

Page 10: ...roduct 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply War...

Page 11: ...147 7 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 7 6 0 21 0 6 4 100 40 6000 2722 7 2 2 2 7 9 2 4 220 100 10000 4536 5...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 44 43 42 40 45 41 S17500 CAD...

Page 13: ...ermediate 1 23 S1750600 Gear Carrier Assembly Input 1 24 S1750017 Gear Input Sun 1 25 S1750018 Shaft Sleeve 1 26 S1750019 Trust Washer 1 27 S1750700 Clutch Assembly 1 28 S1750020 Gear Housing 1 29 S17...

Page 14: ...ope 70kg 154 3 lbs 72kg 158 7 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 3 6 5 19 7 6 0 100 40 6000 2722 7 2 2 2 7 9...

Page 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 39 38 37 35 40 36 42 41 S20000 CAD...

Page 16: ...ntermediate 1 21 S2000600 Gear Carrier Assembly Input 1 22 S2000016 Gear Input Sun 1 23 S2000017 Shaft Sleeve 1 24 S2000018 Trust Washer 1 25 S2000700 Clutch Assembly 1 26 S2000019 Gear Housing 1 27 S...

Page 17: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

Reviews: