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WARNING-  Do  not  exceeds  maximum  line  pull  ratings  shown 

on the tables. 

WARNING-When  re-spooling  the  cable,  ensure  that  the  cable 

spools  in  the  under-wind  position  with  the  cable  entering  the 

drum from the bottom, not the top.   To re-spool correctly, and 

while  wearing  gloves,  keep  a  slight  load  on  the  cable  while 

pushing  the  remote  button  to  draw  in  the  cable.    Walk  toward 

the  winch  not  allowing  the  cable  to  slide  through  your  hands.  

Do  not  let  your  hands  get  within  12

of  the  winch  while  re-

spooling.   Turn  off  the winch  and repeat  the  procedure  until  a 

few  feet  of  cable  is  left.    Disconnect  the  remote  control  and 

finish spooling by hand by rotating the drum by hand with the 

clutch disengaged.  Keep hands clear of the fairlead and drum 

while the winch is under power. 

Do not use as a hoist.  Do not use for overhead lifting. 

Failure  to  heed  these  warnings  may  result  in  personal  injury 

and/or property damage. 

WARNING  -  Use  gloves  to  protect  hands  when  handling  the 

cable.  Never let the cable slide through your hands. 

WARNING 

– Never connect the cable back to itself. 

Apply blocks to the wheels of the vehicle when on an incline. 

No modifications, alterations, or deviation to the winch are 

authorized by the manufacturer and SHALL not be made. 

Duration of winching pulls should be kept as short as possible.  If 

the  motor  becomes  uncomfortably  hot  to  the  touch,  stop 

winching immediately and let it cool down for a few minutes.  Do 

not  pull  for  more  than  one  minute  at  or  near  the  rated  load. 

CAUTION

  -  If  the  motor  stalls  do  not  maintain  power  to  the          

winch.    Electric  winches  are  designed  and  made  of  intermittent 

use and should not be used in constant duty applications. 

Summary of Contents for 9500HS

Page 1: ...ELECTRICAL WINCH 9500HS Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...e control 1 9 2 R2 Remote control 1 9 3 R3 Remote control 1 9 4 Wireless Remote Control 1 THE FOLLOWING DESCRIPTIONS ARE OPTIONAL 001 Snatch Block Pulley 1 002 Roller Fairlead and Screws 1 003 Mountin...

Page 4: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Page 5: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Page 6: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...

Page 7: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Page 8: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Page 9: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Page 10: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Page 11: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...

Page 12: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...

Page 13: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Page 14: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Page 15: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...

Page 16: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...

Page 17: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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