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GETTING TO KNOW YOUR WINCH 

Your 

9500lb

  winch  is  a  powerful  piece  of  machinery.  It  is  important  that 

you understand the basics of its operation and specifications so that when 

you need to use it, you can use it with confidence and safety. Below is a 

list  of  the  components  of  your  winch  and  their  use.  Practices  using  your 

winch before you are in a situation to need to use it. 

1.  Motor:  Your  5.5/8.3hp  motor  is  powered  by  a  12/24  volt  battery  and  provides 

power to the gear mechanism which turns the drum and winds the wire rope; 

2.  Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It 

can feed or wind the rope depending on the remote winch switch. 

3.  Wire  Rope:  Your  winch  has  a 

3/8"X85'

  galvanized  aircraft  cable  designed 

specifically for load capacity of 

9500lbs

. The wire rope feeds onto the drum in 

the “under wind” position through the roller fairlead and is looped at the end to 

accept the clevis hook pin. 

4.  Roller  Fairlead:  When  using  the  winch  at  an  angle  the  roller  fairlead  acts  to 

guide the wire rope onto the drum and minimizes damage to the wire rope from 

abrasion on the winch mount or bumper. 

5.  Mechanic  Gear  System:  The  reduction  gears  convert  the  winch  motor  power 

into extreme pulling forces. 

6.  Braking  System:  Braking  action  is  automatically  applied  to  the  winch  drum 

when  the  winch  motor  is  stopped  and  there  is  a  load  on  the  wire  rope.  The 

braking action is applied by a separate  mechanical brake. 

7.  Free  Spooling  Clutch:  The  clutch  allows  the  operator  to  manually  disengage 

(“Out”) the spooling drum from the gear train, free spool. Engaging the clutch 

(“In”) locks the winch into the gear system. 

8.  Solenoid:  Power  from  the  vehicle  battery  flows  through  the  weather  sealed 

switch before being directed to the winch motor. 

9.  Remote  Switch:    The  Power  switch  lead  has  a  dual  switch  for  powering  in  or 

powering out your winch drum. The Power switch leads allow you to stand clear 

of the wire rope when the winch is under load. 

10. Wireless Remote 

Control:

 allow you control winch far from 50 Ft away. 

Summary of Contents for 9500HS

Page 1: ...ELECTRICAL WINCH 9500HS Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...e control 1 9 2 R2 Remote control 1 9 3 R3 Remote control 1 9 4 Wireless Remote Control 1 THE FOLLOWING DESCRIPTIONS ARE OPTIONAL 001 Snatch Block Pulley 1 002 Roller Fairlead and Screws 1 003 Mountin...

Page 4: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Page 5: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Page 6: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...

Page 7: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Page 8: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Page 9: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Page 10: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Page 11: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...

Page 12: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...

Page 13: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Page 14: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Page 15: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...

Page 16: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...

Page 17: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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