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tsa2mdl5sm-rev0317

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sandpiperpump

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com

 

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local 

electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure 

during operation. Make certain that all fasteners and piping 

connections are in good condition and are reinstalled properly 

during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

Grounding the Pump

WARNING

Take action to prevent static sparking. 

Fire or explosion can result, especially 

when handling flammable liquids. The 

pump, piping, valves, containers or  

other miscellaneous equipment must 

be grounded.

WARNING

Pump not designed, tested or certified to be powered by 

 

compressed natural gas. Powering the pump with natural  

gas will void the warranty.

Use safe practices when lifting

kg

WARNING

The use of non-OEM replacement parts will void (or negate) 

agency certifications, including CE, ATEX, CSA, 3A and EC1935 

compliance (Food Contact Materials).  Warren Rupp, Inc. cannot

 

ensure nor warrant non-OEM parts to meet the stringent 

requirements of the certifying agencies. 

UNIVERSAL ALL AODD

Summary of Contents for Sandpiper TSA2

Page 1: ...ld Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OPERATIN...

Page 2: ...en loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage t...

Page 3: ...nstallation Guide Troubleshooting Guide SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Pilot V...

Page 4: ...el Wetted Aluminum Air Pump Series TS SANDPIPER Pump Design A Flap Pump Size 2 2 1 2 Sanitary Tri Clamp Discharge Porting Position D Bottom Your Serial fill in from pump nameplate ____________________...

Page 5: ...ess Steel Equal to or exceeding ASTM specification A743 CF 8M for corrosion resistant iron chromium iron chromium nickel and nickel based alloy castings for general applications Commonly referred to a...

Page 6: ...81 249 3 50 89 11 76 299 2 1 2 SANITARY TRI CLAMP SUCTION PORT AIR INLET 13 56 345 25 6 2 69 68 20 13 511 3 32 84 17 89 454 3 31 84 2 57 65 2 1 2 SANITARY TRI CLAMP DISCHARGE PORT 16 00 406 13 00 330...

Page 7: ...eck valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulle...

Page 8: ...ation The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air line lubricator set to deliver one drop of...

Page 9: ...of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed...

Page 10: ...gs Plunger Actuator Seal U Cup 476 040 366 Wet End Kit FDA White Nitrile Diaphragms Flap Valve Gaskets Seat Flange Hinge Pad Sealing Ring Spacer 1 3 2 6 48 49 12 26 27 11 46 44 22 46 16 21 16 13 46 25...

Page 11: ...196 002 110 NS Chamber Outer 2 20 286 007 366 Diaphragm FDA White Nitrile 2 21 312 012 110 P Elbow Suction Prod 2 22 312 013 110 Elbow Discharge 2 23 338 005 366 Flap Valve White 4 24 360 011 366 Gas...

Page 12: ...uctive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection...

Page 13: ...mmendations stated in this manual will damage the pump and void factory warranty Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove Hex Head Cap Screws 5 Step 2 Remo...

Page 14: ...s 1 3 E 560 023 360 O Ring Spool 2 3 F 675 037 080 Retaining Ring 1 3 A 3 F 3 D 3 B 3 C 3 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 3 F Step 2 Remove sleeve 3...

Page 15: ...water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out t...

Page 16: ...andard EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchas...

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