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Air Distribution Valve Assembly

MAIN AIR VALVE ASSEMBLY PARTS LIST

Item

 

Part Number

 

Description

 

Qty

1  

031.012.000  

Sleeve And Spool Set  

1

2  

095.043.313  

Body, Main Air Valve  

1

3  

132.014.358  

Bumper, Valve Spool  

2

4  

165.011.313  

Cap, End  

2

5  

170.032.115  

Capscrew, Hex Head 1/4-20 X .75   8

6  

360.010.425  

Gasket, End Cap  

2

7  

560.020.360  

O-Ring  

6

8  

901.037.115  

1/4" Flat Washer  

8

IMPORTANT

Read these instructions completely, before installation 

and start-up. It is the responsibility of the purchaser 

to retain this manual for reference. Failure to comply 

with the recommendations stated in this manual will 

damage the pump, and void factory warranty.

Air Distribution Valve Servicing

See repair parts drawing, remove screws.

Step 1:

 Remove Hex Head Cap Screws (5).

Step 2: 

Remove end cap (4), gasket (6) and bumper (3).

Step 3: 

Remove spool part of (1) (caution: do not scratch).

Step 4: 

Press sleeve (1) from body (2).

Step 5:

 Inspect O-Ring (7) and replace if necessary.

Step 6:

 Lightly lubricate O-Rings (7) on sleeve (1).

Step 7: 

Press sleeve (1) into body (2).

Step 8: 

Reassemble in reverse order, starting with step 3.

Note: 

Sleeve and spool (1) set is match ground to a specified clearance 

sleeve and spools (1) cannot be interchanged.

5

8

4

6

3

2

1

1

3

6

4

8

5

7

tsa2mdl5sm-rev0315

sandpiperpump

.

com

Model TSA2 • 

10

Material Codes - 

The Last 3 Digits of Part Number

LEGEND:

    = Items contained within Air End Kits

4: AIR 

END

Summary of Contents for Sandpiper TSA2

Page 1: ...ld Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OPERATIN...

Page 2: ...en loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage t...

Page 3: ...nstallation Guide Troubleshooting Guide SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Pilot V...

Page 4: ...el Wetted Aluminum Air Pump Series TS SANDPIPER Pump Design A Flap Pump Size 2 2 1 2 Sanitary Tri Clamp Discharge Porting Position D Bottom Your Serial fill in from pump nameplate ____________________...

Page 5: ...ess Steel Equal to or exceeding ASTM specification A743 CF 8M for corrosion resistant iron chromium iron chromium nickel and nickel based alloy castings for general applications Commonly referred to a...

Page 6: ...81 249 3 50 89 11 76 299 2 1 2 SANITARY TRI CLAMP SUCTION PORT AIR INLET 13 56 345 25 6 2 69 68 20 13 511 3 32 84 17 89 454 3 31 84 2 57 65 2 1 2 SANITARY TRI CLAMP DISCHARGE PORT 16 00 406 13 00 330...

Page 7: ...eck valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulle...

Page 8: ...ation The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air line lubricator set to deliver one drop of...

Page 9: ...of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed...

Page 10: ...gs Plunger Actuator Seal U Cup 476 040 366 Wet End Kit FDA White Nitrile Diaphragms Flap Valve Gaskets Seat Flange Hinge Pad Sealing Ring Spacer 1 3 2 6 48 49 12 26 27 11 46 44 22 46 16 21 16 13 46 25...

Page 11: ...196 002 110 NS Chamber Outer 2 20 286 007 366 Diaphragm FDA White Nitrile 2 21 312 012 110 P Elbow Suction Prod 2 22 312 013 110 Elbow Discharge 2 23 338 005 366 Flap Valve White 4 24 360 011 366 Gas...

Page 12: ...uctive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection...

Page 13: ...mmendations stated in this manual will damage the pump and void factory warranty Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove Hex Head Cap Screws 5 Step 2 Remo...

Page 14: ...s 1 3 E 560 023 360 O Ring Spool 2 3 F 675 037 080 Retaining Ring 1 3 A 3 F 3 D 3 B 3 C 3 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 3 F Step 2 Remove sleeve 3...

Page 15: ...water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out t...

Page 16: ...andard EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchas...

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