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sa1dl5sm-rev1218

sandpiperpump

.

com

Model SA1/SA25 • 

9

Air-Operated Double Diaphragm (AODD) pumps are powered 

by compressed air or nitrogen.

The main directional (air) control valve 

 distributes 

compressed air to an air chamber, exerting uniform pressure 

over the inner surface of the diaphragm  

. At the same time, 

the exhausting air 

③ 

from behind the opposite diaphragm  

is directed through the air valve assembly(s) to an exhaust  

port 

.

As inner chamber pressure 

(P1)

 exceeds liquid chamber 

pressure 

(P2)

, the rod 

 connected diaphragms shift 

together creating discharge on one side and suction on the 

opposite side. The discharged and primed liquid’s directions 

are controlled by the check valves (ball or flap)

 orientation. 

The pump primes as a result of the suction stroke. The 

suction stroke lowers the chamber pressure 

(P3)

 increasing 

the chamber volume. This results in a pressure differential 

necessary for atmospheric pressure 

(P4)

 to push the fluid 

through the suction piping and across the suction side check 

valve and into the outer fluid chamber 

.

Suction (side) stroking also initiates the reciprocating 

(shifting, stroking or cycling) action of the pump. The suction 

diaphragm’s movement is mechanically pulled through its 

stroke. The diaphragm’s inner plate makes contact with an 

actuator plunger aligned to shift the pilot signaling valve. 

Once actuated, the pilot valve sends a pressure signal to the 

opposite end of the main directional air valve, redirecting the 

compressed air to the opposite inner chamber.

Principle of Pump Operation

Air Line

Discharged 

Fluid

Discharge

Stroke

Suction

Stroke

Primed

Fluid

SAFE AIR

EXHAUST

DISPOSAL

AREA

PUMP INSTALLATION AREA

1"  DIAMETER AIR

EXHAUST PIPING

1"  DIAMETER AIR

EXHAUST PIPING

1"  DIAMETER AIR

EXHAUST PIPING

MUFFLER

LIQUID

LEVEL

SUCTION

LINE

LIQUID

LEVEL

SUCTION

LINE

MUFFLER

MUFFLER

SUBMERGED ILLUSTRATION

Pump can be submerged if the pump materials of construction 

are compatible with the liquid being pumped. The air exhaust 

must be piped above the liquid level. When the pumped product 

source is at a higher level than the pump (flooded suction 

condition), pipe the exhaust higher than the product source to 

prevent siphoning spills.

UNIVERSAL ALL AODD

2: INST

AL

 & OP

Summary of Contents for Sandpiper SA1

Page 1: ...AVY DUTY FLAP VA TOP PORTE DIMENSIONAL TOLERAN XX MILLIMETE SUCTION DISCHARGE C SA1 1 NPT FEMALE CONNEC SA25 1 BSP TAPERED FE CONNEC PUMP CONFIGURATION DIM A ALUMINUM CENTER SECTION 3 95 100 5 CAST IR...

Page 2: ...OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant non OEM parts to meet t...

Page 3: ...to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural...

Page 4: ...ubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indica...

Page 5: ...Ga II 1D Ex h IIIC T100 C T200 C Da I M1 Ex h I Ma S S T 7 8 9 II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db All Options All Options G15 G20 G30 ATEX Details Construction Options II...

Page 6: ...ids and alkali Attacked by chlorine fuming nitric acid and other strong oxidizing agents 180 F 82 C 32 F 0 C PVDF Polyvinylidene Fluoride A durable fluoroplastic with excellent chemical resistance Exc...

Page 7: ...56 217 4X 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP TOP PORTED...

Page 8: ...MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP BOTTOM PORTED DIMENSIONAL...

Page 9: ...heck valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pull...

Page 10: ...performance A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate WI...

Page 11: ...t of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed...

Page 12: ...skets O rings Seals Plungers and Retaining Rings 476 313 000 Air End Refurbishment Kit For cast iron centers with conductive polypropylene air valve body Bumpers Bushings Gaskets O rings Seals Plunger...

Page 13: ...ve flap nitrile 2 338 007 363 Valve flap fkm 2 338 007 364 Valve flap epdm 2 338 007 365 Valve flap neoprene 2 22 350 002 360 Foot rubber 4 23 360 030 425 Gasket manifold 2 360 030 600 Gasket manifold...

Page 14: ...rene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 40...

Page 15: ...Sleeve Spool Set 1 1B 095 113 157 Body Valve 1 1C 132 037 357 Bumper 2 1D 165 129 157 Cap End 2 1E 170 032 330 1 4 20 X 3 4 Capscrew 8 1F 560 058 360 7 8 ID X 1 16 CS O Ring 8 Air Distribution Valve S...

Page 16: ...ove screws Step 1 Remove end cap retainer 1E Step 2 Remove end cap 1C Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step 5 Inspect O Ring 1D and replace if...

Page 17: ...360 O Ring 4 3D 775 014 115 Pilot Valve Spool 1 3E 560 023 360 O Ring 4 3F 675 037 050 Retaining Ring 1 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 3F Step 2 Remo...

Page 18: ...PDM water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge ou...

Page 19: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 20: ...Series MSA Series U Series F Series T Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex...

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