background image

sa1dl5sm-rev1218

sandpiperpump

.

com

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during 

operation. Make certain that all fasteners are in good condition 

and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

ATEX Pumps - Conditions For Safe Use

WARNING

Pump not designed, tested or certified to be powered by 

 

compressed natural gas. Powering the pump with natural  

gas will void the warranty.

Use safe practices when lifting

kg

WARNING

The use of non-OEM replacement parts will void (or negate) 

agency certifications, including CE, ATEX, CSA, 3A and EC1935 

compliance (Food Contact Materials).  Warren Rupp, Inc. cannot

 

ensure nor warrant non-OEM parts to meet the stringent 

requirements of the certifying agencies. 

1. 

 

Ambient temperature range is as specifi ed in tables 1 to 3 on the next page 

(per Annex I of DEKRA 18ATEX0094X)

2. 

 

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in  

   

accordance with local electrical codes

3. 

 

Non-Metallic ATEX Pumps only — See Explanation of Pump Nomenclature / ATEX Details Page

   

Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the  

   

pumps may be subjected to oil, greases and hydraulic liquids.

4. 

 

The optionally provided solenoids shall be protected by a fuse corresponding to its rated current (max 3*Irat according  

   

to EN 60127) or by a motor protecting switch with short circuit and thermal instantaneous tripping (set to the rated  

   

current) as short circuit protection. For solenoids with a very low rated current, a fuse with the lowest current value  

   

according to the indicated standard will be suffi  cient. The fuse may be accommodated in the associated supply unit  

   

or shall be separately arranged. The rated voltage of the fuse shall be equal or greater than the stated rated voltage of the  

   

solenoid. The breaking capacity of the fuse shall be as high as or higher than the maximum expected short circuit current  

   

at the location of the installation (usually 1500 A). The maximum permissible ripple is 20% for all dc solenoids.

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

5.  

When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,  

   

as defi ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied

   

- Equipment is always used to transfer electrically conductive fl uids or 

   

- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

6.  

Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of  

   

the combustible dust shall be installed in such a way that the pulse output kit is protected against impact

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

UNIVERSAL ALL AODD

Summary of Contents for Sandpiper SA1

Page 1: ...AVY DUTY FLAP VA TOP PORTE DIMENSIONAL TOLERAN XX MILLIMETE SUCTION DISCHARGE C SA1 1 NPT FEMALE CONNEC SA25 1 BSP TAPERED FE CONNEC PUMP CONFIGURATION DIM A ALUMINUM CENTER SECTION 3 95 100 5 CAST IR...

Page 2: ...OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant non OEM parts to meet t...

Page 3: ...to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural...

Page 4: ...ubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indica...

Page 5: ...Ga II 1D Ex h IIIC T100 C T200 C Da I M1 Ex h I Ma S S T 7 8 9 II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db All Options All Options G15 G20 G30 ATEX Details Construction Options II...

Page 6: ...ids and alkali Attacked by chlorine fuming nitric acid and other strong oxidizing agents 180 F 82 C 32 F 0 C PVDF Polyvinylidene Fluoride A durable fluoroplastic with excellent chemical resistance Exc...

Page 7: ...56 217 4X 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP TOP PORTED...

Page 8: ...MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP BOTTOM PORTED DIMENSIONAL...

Page 9: ...heck valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pull...

Page 10: ...performance A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate WI...

Page 11: ...t of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed...

Page 12: ...skets O rings Seals Plungers and Retaining Rings 476 313 000 Air End Refurbishment Kit For cast iron centers with conductive polypropylene air valve body Bumpers Bushings Gaskets O rings Seals Plunger...

Page 13: ...ve flap nitrile 2 338 007 363 Valve flap fkm 2 338 007 364 Valve flap epdm 2 338 007 365 Valve flap neoprene 2 22 350 002 360 Foot rubber 4 23 360 030 425 Gasket manifold 2 360 030 600 Gasket manifold...

Page 14: ...rene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 40...

Page 15: ...Sleeve Spool Set 1 1B 095 113 157 Body Valve 1 1C 132 037 357 Bumper 2 1D 165 129 157 Cap End 2 1E 170 032 330 1 4 20 X 3 4 Capscrew 8 1F 560 058 360 7 8 ID X 1 16 CS O Ring 8 Air Distribution Valve S...

Page 16: ...ove screws Step 1 Remove end cap retainer 1E Step 2 Remove end cap 1C Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step 5 Inspect O Ring 1D and replace if...

Page 17: ...360 O Ring 4 3D 775 014 115 Pilot Valve Spool 1 3E 560 023 360 O Ring 4 3F 675 037 050 Retaining Ring 1 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 3F Step 2 Remo...

Page 18: ...PDM water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge ou...

Page 19: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 20: ...Series MSA Series U Series F Series T Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex...

Reviews: