Warren rupp SANDPIPER RHDF2 Service & Operating Manual Download Page 15

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rhdf2dl1sm-rev0413

Model RHDF2 Page 13

Composite Repair Parts Kits

Available Service And Conversion Kits

Air End Kit - 476.247.162

Seals, O-rings, Gaskets, Air Valve Sleeve and Spool Set, and Pilot Valve Assembly

Wet End Kit – 476.270.356 (RHDF2, HDF2)

Hytrel Diaphragms, Flap Valves and Neoprene Hinge Pads, Wear Pads, Sealing Rings

Wet End Kit – 476.270.360 (RHDF2, HDF2)

Nitrile Diaphragms, Flap Valves, Hinge Pads, Wear Pads, and Sealing Rings

Wet End Kit – 476.270.364 (RHDF2, HDF2)

EPDM Diaphragms, Flap Valves, Hinge Pads, Wear Pads, and Sealing Rings

Wet End Kit – 476.270.365 (RHDF2, HDF2)

Neoprene Diaphragms, Flap Valves, Hinge Pads, Wear Pads, and Sealing Rings

Wet End Kit – 476.270.632 (RHDF2, HDF2)

Neoprene Diaphragms, Hinge Pads, Wear Pads, and Sealing Rings, and Hytrel Flap Valves

Wet End Kit – 476.270.643 (RHDF2, HDF2)

Santoprene Diaphragms, Flap Valves and EPDM Hinge Pads, Wear Pads, Sealing Rings

Sensor Kit - 476.304.000

(Sensor, Probe Tips and O-rings)

Poppet Valve Kit – 476.271.000

(Poppet Valve Assembly, O-ring)

Poppet Valve Assembly Kit – 476.272.000

(Poppet Valve Assembly, O-ring, Regulator and Solenoid Valve)

Cover Kit – 476.273.000

(Enclosures, Hardware and O-rings)

Control Module Kit – 476.298.000 (Power Gen AirVantage Only)

(Control Module Assembly, Gaskets, Hardware and O-rings)

Control Module Kit – 476.299.000 (Power Supply AirVantage Only)

(Control Module Assembly, Gaskets, Hardware and O-rings)

Power Gen Kit – 476.278.000 (Power Gen AirVantage Only)

(Power Gen, Gasket, Hardware and O-ring)

Power Supply Kit – 476.279.000 (Power Supply AirVantage Only)

(Power Supply, Gasket, Hardware and O-ring

Seal Kit – 476.280.000

O-rings and Gaskets

Probe Tip Kit – 476.283.000

(Probe Tips and O-rings)

Midsection Upgrade Kit – 475.XXX.000 Consult Factory

(Replaces S20 Metallic Midsection with AirVantage Components)

Electronic Leak Detector Kits

032.037.000 100-120/220-240 VAC

032.045.000 12-32 VDC

RING, SEALING

PAD, HINGE

FLAP VALVE

DIAPHRAGM

PAD, WEAR

WETTED END KIT

GASKET, AIR VALVE

BUMBER, AIR VALVE

GASKET, MAIN AIR VALVE

PILOT VALVE

PLUNGER, ACTUATOR

BUSHING

SEAL, U-CUP

O-RING

GASKET, PILOT VAVLVE

AIR END KIT

Summary of Contents for SANDPIPER RHDF2

Page 1: ...List 19 Pilot Valve and Actuator Plunger Servicing 20 Pulse Output Kits and Drawing 21 Composite Repair Parts Drawing AirVantage Unit 23 AirVantage Servicing Solenoid Valve and Pressure Regulator 24...

Page 2: ...e B e f o r e d o i n g a n y maintenance on the pump be certain all pressure is completely vented from the pump suction discharge piping and all other openings and connections Be certain the air supp...

Page 3: ...table oils Hot water or hot aqueous solutions over 70 F will attack FKM Polypropylene UHMW Polyethylene HYTREL Good on acids bases amines and glycols at room temperature Materials Maximum Minimum Qual...

Page 4: ...PS PS AL SS SS PS N U N 107 DB6A S AL AL AL PS PS AL SS SS PS B B B 107 DV6A S AL AL AL PS PS AL SS SS PS V V V 107 DN6A S AL AL AL PS PS AL SS SS PS N N N 107 DI6A S AL AL AL PS PS AL SS SS PS I I I...

Page 5: ...1 40 68 50 85 60 102 119 70 100 PSI 6 9 Bar 80 PSI 5 5 Bar 60 PSI 4 1 Bar 40 PSI 2 8 Bar 20 PSI 1 4 Bar SCFM M3 hr 600 U S Gallons per minute Liters per minute HEAD Model RHDF2 Performance Curve CAPAC...

Page 6: ...1 NPT AIR INLET 8 48 215 20 30 OPTIONAL VERTICAL SUCTION PORT 516 2 57 65 17 68 449 15 37 390 15 62 397 24 29 617 2 62 67 2 62 67 25 6 9 81 249 SUCTION PORT 2 NPT DISCHARGE PORT 2 NPT 3 4 NPT EXHAUST...

Page 7: ...f diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product which is hazardous or toxic the air exhaust must be piped to an appropr...

Page 8: ...rhdf2dl1sm rev0413 Model RHDF2 Page 6 This Page Intentionally Blank...

Page 9: ...e the pulsation in the flow If the fluid level is more than 10 feet 3 meters above the level of the pump a pressure regulating device may need to be added to the exhaust of the pump Consult the factor...

Page 10: ...rhdf2dl1sm rev0413 Model RHDF2 Page 8 This Page Intentionally Blank...

Page 11: ...uffler Corrective Action Remove muffler clean or de ice and reinstall What to Check Excessive Suction Lift Corrective Action For lifts exceeding 20 feet 6 meters filling the pump chambers with liquid...

Page 12: ...ES ONCE AND IMMEDIATELY RESETS Corrective Action Consult Factory After Sales Support team AirVantage Troubleshooting VALVE LED NEVER LEAVES SEEK MODE AirVantage LED PULSING IN TIME TO PUMP BUT VALVE N...

Page 13: ...TO DO IN THE EVENT OF A DIAPHRAGM FAILURE If a diaphragm failure has been detected in pumps fitted with AirVantage see page 5 for shut down procedure What to Check Has product migrated to the sensor...

Page 14: ...0 354 Flap Valve 4 338 010 356 Flap Valve 4 338 010 357 Flap Valve 4 31 360 041 379 Gasket Pilot Valve 1 32 360 048 425 Gasket Main Air Valve 1 33 518 001 010 Manifold 2 518 001 110 Manifold 2 518 001...

Page 15: ...ppet Valve Kit 476 271 000 Poppet Valve Assembly O ring Poppet Valve Assembly Kit 476 272 000 Poppet Valve Assembly O ring Regulator and Solenoid Valve Cover Kit 476 273 000 Enclosures Hardware and O...

Page 16: ...55 33 37 54 46 58 30 54 37 58 30 46 60 65 14 55 15 62 62 16 7 61 21 2 55 65 65 20 25 29 28 36 65 69 34 52 52 66 8 9 39 43 23 64 67 Composite Repair Parts Drawing Wetted Side Note Refer to Composite R...

Page 17: ...vise and hand tight set a torque wrench for 480 inch pounds 40 ft pounds 54 23 Newton meters or 600 inch pounds 50 ft pounds 67 79 Newton meters for Santoprene using a 3 8 allen head socket After each...

Page 18: ...Model RHDF2 Page 16 Composite Repair Parts Drawing Air Side Note Refer to Composite Parts List on page 12 for part numbers 66 13 56 40 24 27 48 68 10 51 11 38 53 57 1 32 4 31 47 49 22 17 44 63 42 41 7...

Page 19: ...Use a socket and remove the four 5 16 18 x 5 cap screws that hold the AirVantage to the pump Be sure to support the weight of the AirVantage while removing the last cap screw After the AirVantage is r...

Page 20: ...g freely This can cause the spool to stick in a position that prevents the pump from operating If this is the case the sleeve and spool set should be removed from the valve body for cleaning and furth...

Page 21: ...the same end Insert the safety clip through the smaller unthreaded hole in the endcap Remove the new sleeve and spool set from the plastic bag Carefully remove the spool from the sleeve Install the s...

Page 22: ...cessary to use a fine piece of wire to pull them out STEP 6 Reassemble the Pilot Valve Generously lubricate the o rings on the pilot sleeve with multipurpose grease BP LSEP 2 or equivalent Carefully i...

Page 23: ...ke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on theAir Distribution ValveAssembly or onto the air valve and senses each s...

Page 24: ...rhdf2dl1sm rev0413 Model RHDF2 Page 22 This Page Intentionally Blank...

Page 25: ...OC HD 10 32 X 50 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 2 25 CONTROL MODULE COVER MUFFLER O RING SEAL O RING VALVE SOLENOID VALVE POPPET 2 L 2 K 2 K 2 C 2 G 2 J 2 J 2 H 2 J 2 B 2...

Page 26: ...cover on Lift the cover off exposing the solenoid valve and pressure regulator There is a molded o ring seal located on the underside of the cap Make sure the o ring stays located within the groove If...

Page 27: ...within the groove If the power generation module needs to be replaced unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32 x 2...

Page 28: ...nderside of the cap Make sure the o ring stays located within the groove Unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32...

Page 29: ...ers and quantities Step 4 Accessing the Actuator Plunger Bushings and O rings The actuator plunger pin bushings and o rings can now be accessed If it is determined that these parts need to be replaced...

Page 30: ...MBLY POWER GENERATOR CAPSCREW HEX SOC HD 10 32 X 2 25 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 50 O RING O RING CONTROL MODULE REGULATOR Optional 1 4 NPT Pipe Plug P N 618 011 330...

Page 31: ...module should now be loose Carefully lift the power generation module off the rest of the assembly making sure that the control board wire and connector slips through the hole in the power generation...

Page 32: ...e AirVantage is removed from the pump set the unit down on the plastic cover located on the bottom Inspect the o ring between the poppet valve and adapter plate for damage Step 3 Remove the Check Valv...

Page 33: ...rical code for detailed grounding instruction and the type of equipment required Grounding The Pump Take action to prevent static sparking Fire or explosion can result especially when handling flammab...

Page 34: ...l restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent s...

Page 35: ...uorocarbon Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuft...

Page 36: ...1568 USA Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA...

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