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HVAC_BAC_ELECTRIC_IOM_RevE_0421

OVERVIEW

ADAPTION   POWER

The actuators feature a native 

2-10 Vdc Control Signal. 

Installation of the KR500 Resistor 

Kit converts the Control Signal 

input to 4-20 mAdc. When 

using 4-20 mA input, terminate 

the 500 ohm resistor from the 

KR500 resistor kit between the 

White and Black actuator wires. 

When using the VMS-50 BCM, 

this can be easily done between 

the  RELAY 1 NO and 24 Vdc (-) 

OUT 24 VDC - 

 terminals for 

Actuator 1, the RELAY 2 NO 

and 24 Vdc (-) OUT 24 VDC - 

 

terminals for Actuator 2, and 

between the RELAY 3 NO and 24 

Vdc (-) OUT 24 VDC - 

 terminals 

for Actuator 1 terminals for 

Actuator 3. 

A single wire brings a 2-10 Vdc 

Feedback Signal. The Feedback 

Signal is not available using 4-20 

mAdc. 

The Rotation Switch can be 

adjusted to set the direction the 

Control Signal opens and closes 

the valve (and Loss of Signal 

direction in some actuators) 

in the field without actuator 

removal.

Adaption (Auto-Calibration 

- green LED), a combined 

Adaption/ Power button to 

reset and relearn the valve 

stroke as well as indicate the 

actuator is powered. When the 

Button is pressed, the actuator 

will drive one full cycle to 

its mechanical end stops OR 

the valves mechanical seats. 

Upon completion of this cycle 

the actuators working range 

(Control Signal, Feedback 

Signal and running time) will be 

adjusted to the actual stroke of 

the actuator.

Status (yellow LED) to confirm 

communication.

DANGER

PRESS THE MANUAL OVERRIDE 
BUTTON IN FIRMLY WHILE 
OPERATING THE MANUAL 
OVERRIDE. FAILURE TO DO SO 
WHILE THE ACTUATOR IS POWERED 
OR BEING DRIVEN TO THE POWER 
FAILURE DIRECTION CAN CAUSE 
SERIOUS PERSONAL INJURY AND 
DAMAGE THE ACTUATOR.

!

Manual Override is possible by turning off the power, pressing the Manual Override button 
and rotating the supplied Allen key in the Hex Override Socket.

(E024, E029, E031)

(E025, E026)

E024

E029

E031

E025

E026

E024

E029

E031

E025

E026

• 

The override button can 
lock in place for NON-
CAPACITOR E024, E029 
and E031 actuators. 
Press the button down 
and into the actuator 
to lock. The OVERRIDE 
BUTTON will remain 
down and will need to 
be pressed to return 
to its original position. 

• 

The button must be 
continuously pressed 
completely down 
throughout travel for 
E025 AND E026 actuators 
with CAPACITORS.

WARNING: Do not force or turn the HEX OVERRIDE SOCKET when the OVERRIDE BUTTON is not 
pressed. Doing so may cause damage to the actuator gears. 

Engage the manual override:

To raise the actuator stem turn the Allen key counter-clockwise.

Summary of Contents for E025

Page 1: ...BCM Battery Replacement 7 Removal of E024 E025 8 Installation of E024 E025 9 Removal of E026 E029 E031 10 Installation of E026 E029 E031 11 Set up 12 Control Action 13 Power Failure Direction E025 E02...

Page 2: ...es with supplied Allen Key 4mm E024 E025 5mm E026 E029 E031 ______________________________________________________________________________________________ Construction Aluminum die cast Yoke plastic H...

Page 3: ...to its mechanical end stops OR the valves mechanical seats Upon completion of this cycle the actuators working range Control Signal Feedback Signal and running time will be adjusted to the actual str...

Page 4: ...to 10 VDC KR500 RESISTOR To Back Up Control Module 4 20 mA CONTROL SIGNAL 2 10 VDC FEED BACK NEUTRAL LINE 4 20 mADC 24 VAC CLASS 2 TRANSFORMER ACTUATOR BK 1 RD 2 WH 3 Y OR 5 U Common Hot Input 2 to 10...

Page 5: ...on of rotation switch position Loss of Signal 24 Vdc External Power Supply connected to 24 Vdc IN terminals ofVMS 50 BCM Building Power Source 115VAC 50 60 Hz required for VMS 50 PS connected to 24 Vd...

Page 6: ...he actuator rotation switch position Connect 24 Vdc OUT 24 VDC to red wire from actuator to provide power Connect grounded reference negative black wire from actuator to 24 Vdc OUT 24 VDC Also connect...

Page 7: ...wires from the battery 2 Remove the two battery mounting bracket screws and remove the battery and bracket 3 Place the bracket over the new battery and install the assembly as shown using the two scr...

Page 8: ...ers on the front and back sides of black lock assembly to evenly raise the lock assembly WARNING WHENHANDLINGTHEACTUATORTAKE CARE NOT TO DAMAGE THE STEM CONNECTOR CLAMP AND CROSS BAR ASSEMBLY 5 Use ac...

Page 9: ...override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS WARNING DO NOT LOOSEN THE FACTORY SET...

Page 10: ...IDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 4 Remove stem connector socket head nuts remove stem connector U bolt 5 While carefully manually hold...

Page 11: ...SED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 6 Rotate actuator to desired orientation For the factory default actuator position the motor electrical wire end of the actuator faces the outlet si...

Page 12: ...l Signal The default Control Signal is 2 10 Vdc see the wiring diagram for 4 20 mAdc 2 Review the Control Action by inspecting the Rotation Switch position 3 Confirm the Power Failure mode by inspecti...

Page 13: ...BCM Decreasing Control Signal Closes 2 way valves and Lower Port for 3 way valves Signal and Power Failure Direction is Fail Closed FC for 2 way valves and Fail Lower Port Closed for 3 way valves Up...

Page 14: ...ilure Direction FACING DESCRIPTION Up Arrow E025 E026 Power Failure Direction is Fail Open FO 2 way valves and Upper Port Closed for 3 way valves Down Arrow E025 E026 Power Failure Direction is Fail C...

Page 15: ...CRIPTION OFF ILLUMINATED Normal no faults OFF BLINKING Power Failure is active E025 E026 only ILLUMINATED OFF Fault is detected 1 OFF OFF No Power or Capacitors charging ILLUMINATED ILLUMINATED Auto C...

Page 16: ...16 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com D3400024...

Page 17: ...17 HVAC_BAC_ELECTRIC_IOM_RevE_0421 D3400025...

Page 18: ...e actuator manual override to raise the stem connector until the stem adapter Item 5 is disengaged See manual override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRI...

Page 19: ...UAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 8 Insert first socket head cap screw Item 13 through front linkage lock nut Item 14 Watch orientation Install first s...

Page 20: ...on both sides loosen the socket head cap screws then repeat this step 11 Tightenboth4mmsocketheadcapscrewsto44in lbftorque 12 Use actuator manual override to verify the metal actuator stem touches th...

Page 21: ...BAC_ELECTRIC_IOM_RevE_0421 ON OFF CONTROL 24 VAC CLASS 2 TRANSFORMER ACTUATOR BK 1 RD 2 WH 3 Y Common Hot Input 2 to 10VDC ON OFF CONTROL 2 10 VDC FEED BACK SIGNAL RELAY OR 5 U Output 2 to 10 VDC NEUT...

Page 22: ...24VDC terminal Power Output to Actuator A Output to Actuator B Output to Actuator C NOTES NC NC RELAY 1 RELAY 3 NC NO NO 24 VDC NO RELAY 2 COM 24 VDC COM COM 24 VDC POWER 24 VDC ACTUATOR A ACTUATOR A...

Page 23: ...n Disconnect 24 Vdc OUT 24 VDC from white wire from actuator to drive the valve stem in the opposite Actuator C Connect 24 Vdc OUT 24 VDC to red wire from actuator to provide power Connect grounded re...

Page 24: ...Arrow E025 E026 WH 3 Y connected to RD 2 Closes 2 way valves and Closes Lower port 3 way valves WH 3 Y not connected to RD 2 Opens 2 way valves and Closes Upper port 3 way valves Facing Down Arrow E0...

Page 25: ...25 HVAC_BAC_ELECTRIC_IOM_RevE_0421 E024 and E029 E031 ON OFF CONTROL...

Page 26: ...26 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com NOTES...

Page 27: ...27 HVAC_BAC_ELECTRIC_IOM_RevE_0421 NOTES...

Page 28: ...2600 EMRICK BLVD BETHLEHEM PA 18020 USA 800 922 0085 WWW WARRENCONTROLS COM DEPENDABLE RUGGED PRECISION CONTROL VALVES AND ACCESSORIES HVAC_BAC_ELECTRIC_IOM_RevE_0421...

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