Warren Controls AmurAct Linkage LS Series Installation, Operation And Maintenance Instructions Download Page 11

AmurAct                                             AMURACT_IOM_RevK_0415

11

REMOVING AN AmurAct LINKAGE (all versions)

1.

 

After the motor has been removed according to instructions 

on page 8, and with the line isolation valves securely shut, 
remove the c-clamp from the crank and base. Manually 
rotate the crank clockwise to release stem force.

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2.

 

Remove the lower shoulder screw, nut and washer from the 
stem connector. Remember to retain all removed parts for 
reassembly.

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3.

 Using a drift pin or blunt chisel and striking hammer, loosen 

and remove the large nut that secures the linkage base to 
the threaded valve bonnet.  Lift the entire AmurAct linkage 
assembly from the bonnet. Store it safely for re-use.

    

NOTE

Care must be taken to avoid rotating the valve

plug while it is in contact with the valve seat to

avoid damaging the valve’s seating surfaces.

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4.

 If the valve is to be re-packed, hold the jam nuts and remove 

the stem connector. Measure and record the distance from 
the top of the jam nuts to the end of the valve stem. This will 
facilitate re-assembly. Loosen and remove the jam nuts.

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INSTALLING AN AmurAct LINKAGE (all versions)

1.

  

Loosely install the valve stem jam nuts to the dimension 

recorded earlier, or ½” from the end of the valve stem.

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2.

 

Thread the stem connector onto the stem into loose contact 

with the top jam nut. 

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3.

 

Lower the linkage assembly over the valve stem and bonnet 

then slide the bonnet nut over the connector and loosely 
thread the nut onto the threaded bonnet until it contacts 
the linkage base.

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4.

 

Rotate the linkage base to the desired orientation and tighten 

the bonnet nut using a drift pin or blunt chisel and striking 
hammer to ensure that it is securely fastened. 

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5.

 

Rotate the stem connector so the stem connector links can 

straddle it. Rotate the crank until the link bearings align with 
the stem connector opening and install the shoulder screw 
and washers. Tighten the nut securely. 

   

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6.

 

The linkage is ready to be calibrated in accordance with 
instructions specific to the linkage version (see definitions 
above).

_______________________________________

There are currently three ways in which AmurAct linkages are employed.  It is necessary to identify which version is applicable before 
proceeding.

VERSION A: Two-way valves with ¾” stem travel.  This applies to all two-way AmurAct control valves, with the exception of:

VERSION B: Two-way valves with 1 1/8” stem travel, currently limited to the 4” Type 20 and 23.

VERSION C: Three-way valves with ¾” stem travel.  This applies to all three-way valves currently listed in the AmurAct product line.

While the difference between ¾” (A) and 1 1/8” (B) stem travels is accounted for by linkage calibration, the three-way linkage (C) is 
mechanically distinct as well as being calibrated differently.

REMOVING/INSTALLING/CALIBRATING AN AMURACT LINKAGE

Summary of Contents for AmurAct Linkage LS Series

Page 1: ...3 way valves Otherwise in all other circumstances the Linear Stem Lift factory default will be the desired setting In either case correct control valve sizing is critical to good operation See indivi...

Page 2: ...e and applies it to the input shaft of the second component the AmurAct linkage The link age converts rotary force and motion to linear force and motion to operate the reciprocating stem of an attache...

Page 3: ...ECTORisthreadedontothevalvestemandattachedto the LEVER by two connecting links Upward movement of the LEVER draws the VALVE STEM upward The articulated link connection reduces side loading on the valv...

Page 4: ...or you must first follow steps 1 5 of this procedure and when finished perform the Auto Calibration procedure on page 8 Failure to remove power AND de energize the Enerdrive system first prior to de c...

Page 5: ...15 mA Slow Blow with T41 terminations Contact the factory at 610 317 0800 before attempting to reconfigure or reposition an AmurAct actuator Improperly rotating the linkage on the valve bonnet adverse...

Page 6: ...may not shut off tightly The control signal maximum must reach 20 00 mAdc If the control signal maixmum does not reach 20 00 mAdc the actuator may not reach its end of travel in that direction and the...

Page 7: ...tionship between the control signal and valve stem lift When Switch 5 is in the OFF position a non linear relationship is established between the control signal and valve stem lift This is uniquely ap...

Page 8: ...ress the RESET pushbutton or vary the control signal These actions may result in the actuator programming being changed If the actuator progamming is changed the actuator may not respond correctly to...

Page 9: ...sition ______________________________________ 6 If the same motor is to be reinstalled proceed to step 7 If it is to be replaced label field wires for reconnection then discon nect and remove them ___...

Page 10: ...before applying a control signal Important A small phase error in re clamping the motor without initiating an AUTOSTROKE CALIBRATION CYCLE will cause severe damage to the motor by overrunning the cycl...

Page 11: ...ct with the top jam nut _______________________________________ 3 Lower the linkage assembly over the valve stem and bonnet then slide the bonnet nut over the connector and loosely thread the nut onto...

Page 12: ...d linkage and full seating force is now present on the valve plug LEAVE THE CLAMP IN PLACE UNTIL MOTOR INSTALLATION IS COMPLETE ________________________________________ 8 Calibrate and install the mot...

Page 13: ...bration is complete push the crank firmly against its support column to fully extend the linkage input shaft Install a clamp onto the lower end of the crank and the crank support column Draw the crank...

Page 14: ...ose off force Remember to press the motor RESET pushbutton after installation and calibration are complete and the motor is energized but before the system is placed into service Verify Dip Switch 5 i...

Page 15: ...is installed correctly 10 Initate an AUTOSTROKE CALIBRATION CYCLE STOP You must wait for the AUTOSTROKE CALIBRATION CYCLE to finish before going on to the next step 11 Reset the actuator programming...

Page 16: ...F WARREN CONTROLS INCORPORATED THIS DRAWING IS FOR REFERENCE PURPOSES ONLY POSSESSION OF IT DOES NOT IN ITSELF CONVEY ANY RIGHT OR LICENSE TO MAKE MANUFACTURE USE AND OR SELL THE DEVICE PROCESS METHOD...

Page 17: ...AmurAct AMURACT_IOM_RevK_0415 17 D3400007...

Page 18: ...F WARREN CONTROLS INCORPORATED THIS DRAWING IS FOR REFERENCE PURPOSES ONLY POSSESSION OF IT DOES NOT IN ITSELF CONVEY ANY RIGHT OR LICENSE TO MAKE MANUFACTURE USE AND OR SELL THE DEVICE PROCESS METHOD...

Page 19: ...AmurAct AMURACT_IOM_RevK_0415 19 D3400011...

Page 20: ...F WARREN CONTROLS INCORPORATED THIS DRAWING IS FOR REFERENCE PURPOSES ONLY POSSESSION OF IT DOES NOT IN ITSELF CONVEY ANY RIGHT OR LICENSE TO MAKE MANUFACTURE USE AND OR SELL THE DEVICE PROCESS METHOD...

Page 21: ...AmurAct AMURACT_IOM_RevK_0415 21 D3400014...

Page 22: ...F WARREN CONTROLS INCORPORATED THIS DRAWING IS FOR REFERENCE PURPOSES ONLY POSSESSION OF IT DOES NOT IN ITSELF CONVEY ANY RIGHT OR LICENSE TO MAKE MANUFACTURE USE AND OR SELL THE DEVICE PROCESS METHOD...

Page 23: ...AmurAct AMURACT_IOM_RevK_0415 23 D3400015...

Page 24: ...Act Actuator Linkage and Motor AMURACT_ IOM_RevK_0415 92500060 Rev K 2600 EMRICK BLVD BETHLEHEM PA 18020 USA 800 922 0085 WWW WARRENCONTROLS COM DEPENDABLE RUGGED PRECISION CONTROL VALVES AND ACCESSOR...

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