Warren Controls 2800 Series Installation Instructions & Maintenance Download Page 27 | Manualshive

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Series 2800 2800_IOM_RevBa_1219

D3270957

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Summary of Contents for 2800 Series

Page 1: ...is manual cannot possibly cover every situation connected with the operation adjustment inspection test overhaul and maintenance of the equipment furnished Every effort is made to prepare the text of this manual so that engineering and design data is transformed into the most easily understood wording Warren Controls Inc in furnishing this equipment and this manual must presume that the operation ...

Page 2: ... Teflon G Graphite V Vacuum Service L EPDM Stainless Steel Type 20 Bodies come standard w PEEK bearings Used for Temp up to 500 F VALVE BODY 28N E Equal L Linear M Mod Lin Types 30 32 Linear Only Types 28 Mod Lin Only S 316SS B Bronze 6 Alloy 6 H 17 4 PH T Teflon P PEEK NOTE Type 28 316SS trim uses harder Nitronic 60 seat TEMPERATURE LIMITS Valve Type Body Material Code Trim Material Code Packing ...

Page 3: ... Moore760 Pneumatic 76E_ Moore760 Electro Pneumatic TOZO ABB TZIDC 4 20mA THN_ ABB TZIDC 4 20mA w HART Intrn Safe Non Incend TPN_ ABB TZIDC PROFIBUS PA Intrn Safe Non Incend TFN_ ABB TZIDC FOUNDATION Fieldbus Intrn Safe Non Incend THX_ ABBTZIDC 4 20mAw HART Exp Proof TPX_ ABB TZIDC PROFIBUS PA Exp Proof TFX_ ABB TZIDC FOUNDATION Fieldbus Exp Proof PROXIMITY SWITCHES PX11 Mark 1 Series 2 ea SPDT PX...

Page 4: ...rrow plates used on Series 2800 control valves are shown here The ac companying table identifies the information present and where to find it on the control valve There may also be other casting numbers and foundry marks present that do not provide useful information Customer specific tagging may also present The plates used and information present onWarren Controls other product lines or older va...

Page 5: ...d valve body On Actuator Nameplate attached to leg s of actuator On Industrial VBA Nameplate wired to valve body between the end connections on side opposite flow arrow plate 2800 bronze valves thru 2 inch 2800 S S valves 1 1 4 thru 2 inch 1 inch except S S 2832 On 2800 S S VBA Nameplate attached to mounting boss on valve body between the end connections on side opposite flow arrow plate 2800 S S ...

Page 6: ... leakage rate However flow can be reversed for mixing if this port configuration is desirable The difference between the upper port and lower port pressure must not exceed 50 PSID Sizes 1 1 1 2 2 inch Body ANSI B16 15 Bronze 250LB Threaded NPT or 316 Stainless Steel 300LB Threaded NPT or 316 Stainless Steel 300LB SCH 40 Buttweld BWE Stainless Steel body valves contain Fluoraz 797 O Ring upper and ...

Page 7: ...n i D ACTUATOR HANDWHEEL STD HANDWHEEL STD HANDWHEEL Top mounted Handwheel Valve shown with DL49 Actuator as typical For additional actuator information see Series 2800 Product Specification and the Installation Operation and Maintenance Instructions for the actuator in use DIMENSION IN 2820 VALVE SIZE IN 1 2 3 4 1 1 1 4 1 1 2 2 A 250THD 4 7 8 5 3 4 6 1 2 300THD 5 6 1 8 6 1 2 300BWE 15 3 8 16 7 8 ...

Page 8: ...pendent of the valve Be sure to leave clearance to allow for actuator removal See Dimensions Weights section of Product Specification for actuator removal clearance Before installing be sure valve and piping are clean inside and free of scale chips welding spatter and foreign material Thoroughly blow out or flush pipe lines The valve must be installed with the fluid flowing in the correct directio...

Page 9: ...rsonnel and property from injury due to a valve malfunc tion If the valve handles flammable toxic corrosive or explosive fluids pro vide for safety in the event of valve leakage or malfunction Do not obscure flow arrow plates or nameplates with paint If flow arrow plates or nameplates will be covered with insulation it is recommended the informa tion on the plates be transcribed on the outside of ...

Page 10: ... packing leak is observed replace the packing and if necessary the stem and plug assembly Valves with Body Material B Bronze and Packing Type G Graphite have adjustable packing Valves with Body Material S CF8M and Packing Type T V ring G Graphite or V Vacuum Service Packing also have ad justable packing If the valve has adjustable packing and a packing leak is observed tighten the packing nut turn...

Page 11: ...KIT FOR 28N MODELS WITH BODY MATERIAL F CF8M PACKING TYPE G GRAPHITE SEE DWG C3760955 ITEM QTY DESCRIPTION ITEM OTY DESCRIPTION 3 1 PACKING CARTRIDGE 6 1 PACKING RETAINER 5 1 RETAINER BEARING 8 1 TUBE STEM LUBE REPACK KIT FOR 28N MODELS WITH BODY MATERIAL B BRONZE PACKING TYPE V VACUUM SERVICE SEE DWG C3761956 ITEM QTY DESCRIPTION ITEM OTY DESCRIPTION 2 1 PACKING RETAINER 8 1 PACKING SPRING 3 1 RE...

Page 12: ...im Material S 6 or H 17 1 PLUG ASSEMBLY Valve size 1 1 4 1 1 2 2 in Trim Material T or P 6 1 SEAT RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS SEE TABLE 9 1 SELF LOCKING NUT Valve size 1 in Trim Material S 6 or H 1 REPACK KIT 12 1 TRAVEL STOP Valve size 1 in REPACK INSPECTION KIT FOR MODEL 28N VALVE TYPE 20 BODY MATERIAL B BRONZE SEE DWG D3210959 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 13 1 TUBE P...

Page 13: ...Y PARTS SEE TABLE 11 1 SELF LOCKING NUT Valve size 1 in Trim Material S 6 or H 1 REPACK KIT REPACK INSPECTION KIT FOR MODEL 28N VALVE TYPE 28 BODY MATERIAL B BRONZE SEE DWG D3210959 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 13 1 TUBE PERMATEX 2 1 REPACK KIT REBUILD REPACK KIT FOR MODEL 28N VALVE TYPE 28 BODY MATERIAL B BRONZE SEE DWG D3210959 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 6 1 SEAT RING...

Page 14: ...CTION KIT FOR MODEL 28N VALVE TYPE 30 BODY MATERIAL B BRONZE SEE DWG D3270957 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 12 1 TUBE PERMATEX 2 1 REPACK KIT REBUILD REPACK KIT FOR MODEL 28N VALVE TYPE 30 BODY MATERIAL B BRONZE SEE DWG D3270957 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 1 1 VALVE STEM 9 1 SELF LOCKING NUT Valve size 1 in 7 2 SEAT RING 12 1 TUBE PERMATEX 2 5 1 GROOVE PIN Valve size 1 1 ...

Page 15: ... KIT FOR MODEL 28N VALVE TYPE 32 BODY MATERIAL B BRONZE SEE DWG C3270959 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 1 1 VALVE STEM 9 1 TUBE PERMATEX 2 5 4 JAMNUT 10 1 O RING LUBE 6 1 O RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS SEE TABLE 7 1 PISTON 1 REPACK KIT 8 1 BOTTOM PORT REPACK INSPECTION KIT FOR MODEL 28N VALVE TYPE 32 BODY MATERIAL B BRONZE SEE DWG C3270959 ITEM QTY DESCRIPTION ITEM QTY DES...

Page 16: ...NG TYPE T V RING SEE DWG C3760953 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 1 1 BONNET 2 1 BONNET BEARING FOR 28N MODELS WITH BODY MATERIAL B BRONZE TYPE G GRAPHITE SEE DWG C3769952 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 6 1 BONNET 7 1 BONNET BEARING FOR 28N MODELS WITH BODY MATERIAL F CF8M TYPE G GRAPHITE SEE DWG C3760955 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 1 1 BONNET 2 1 BONNET BEARING ...

Page 17: ...17 Series 2800 2800_IOM_RevBa_1219 C3270959 ...

Page 18: ...18 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com 2800_IOM_RevBa_1219 C3760953 ...

Page 19: ...19 Series 2800 2800_IOM_RevBa_1219 C3760955 ...

Page 20: ...20 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com 2800_IOM_RevBa_1219 C3760961 ...

Page 21: ...21 Series 2800 2800_IOM_RevBa_1219 C3761956 ...

Page 22: ...22 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com 2800_IOM_RevBa_1219 C3769950 ...

Page 23: ...23 Series 2800 2800_IOM_RevBa_1219 C3769952 ...

Page 24: ...24 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com 2800_IOM_RevBa_1219 C3769956 ...

Page 25: ...25 Series 2800 2800_IOM_RevBa_1219 D3210959 ...

Page 26: ...26 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com 2800_IOM_RevBa_1219 D3210961 ...

Page 27: ...27 Series 2800 2800_IOM_RevBa_1219 D3270957 ...

Page 28: ...28 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com 2800_IOM_RevBa_1219 D3270958 ...

Page 29: ...29 Series 2800 2800_IOM_RevBa_1219 D3270963 ...

Page 30: ... USA 800 922 0085 www warrencontrols com 2800_IOM_RevBa_1219 SEAT WRENCH SIZE NPS SCH A B C D I W 0 50 1 00 1 1 2 80 5 1 4 2 1 4 1 2 1 900 1 595 0 295 1 25 1 50 2 40 5 3 4 2 3 4 1 2 2 375 2 285 0 365 2 00 2 1 2 40 6 3 1 2 2 875 2 725 0 365 ...

Page 31: ...31 Series 2800 2800_IOM_RevBa_1219 NOTES ...

Page 32: ...2600 EMRICK BLVD BETHLEHEM PA 18020 USA 800 922 0085 WWW WARRENCONTROLS COM DEPENDABLE RUGGED PRECISION CONTROL VALVES AND ACCESSORIES 2800_IOM_RevBa_1219 ...

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