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11

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8

Pulse ratio: time ratio between length of peak value current and length 

of whole single pulse, can be used for controlling penetration in 
all-position or thin sheet welding.   

9

Pulse frequency: frequency of pulse output. 

10

Base current: current of arc-stand in pulse output. 

11

Down –slope: time of welding current slopes down 

12

Crater filling: current of crater filling 

13

Post-gas flow: time of gas flow after ending welding 

 

Parameters selection knob: used to select parameters illustrated previously. Select 
consequently from left to right by tuning clockwise, select reversely by tuning 
counter-clockwise.    
Parameter regulation knob: Used to adjust value of the selected parameters. Increase 
by tuning clockwise, reduce by tuning counter-clockwise. Press the knob and tune 
clockwise or counter-clockwise for quick preset. 
“Water cooled/Air cooled” shift: Default set-up is “Water–cooled”. If “Air-cooled” is 
selected, then press on “Parameter Selection” and “Parameter regulation” knobs 
simultaneously for two seconds to eliminate “Water insufficient” protection in order 
to normal welding. Redo the same procedure to come back to the previous mode.           
Welder can automatically save settled parameters for next time using while turning 
off the machine. 
1.3.2 “Protection” indicator lamp: lights on yellow and stops welding automatically 
while in overheat or water insufficient, but will not light on while in normal welding.             
    1.3.3 Protection code: 

Display 804: overheat protection   
Display 805: On TIG welding, push welding torch trigger for too long time in 

open load or trigger damaged. 

Summary of Contents for INTIG-PULSE series

Page 1: ...Machines Operating manual WARPP ENGINEERS PVT LTD B 1005 10TH FLOOR WESTERN EDGE II NEAR METRO MALL OFF WESTERN EXPRESS HIGHWAY BORIVALI E MUMBAI 400 063 TEL 91 22 28542272 73 74 32404434 Fax91 22 285...

Page 2: ...please read the instruction in details prior to operation Complying with procedures defined in this manual is always appreciated INDEX 1 Usage Features 3 2 Safety Precautions 3 3 Installation 5 4 Pri...

Page 3: ...stortion pretty weld formation High success rate of arc starting due to stronger pulse strike Pulse frequency pulse ratio pulse amplitude can be adjusted freely in wider range Safety precautions Gener...

Page 4: ...soned and asphyxiated z Especially in the container where oxygen is depleted easily Avoid being harmed by arc flash hot spatter and slag z Arc rays can injure your eyes and make your eyes feel uncomfo...

Page 5: ...our company and comply with the proper instruction Avoiding being hurt by welders while in transport z When moving the welding machine by fork lift truck or crane nobody can be allowed for standing do...

Page 6: ...fuse and breaker in the table are for reference only 4 Installation The input power of this series welding machines is three phase AC 350 465 V Operator must use the properly disconnected switchboard...

Page 7: ...with welder and well connect TIG torch with welder 2 Well connect gas hose and gas source well connect water pipe and water source when using water cooled torch 3 Close air switch of the welder 4 Con...

Page 8: ...ower source enjoy sound anti fluctuating ability and high quality performance during external context changes As to fluctuation in input power supply and extended welding cables Easy to arc start stab...

Page 9: ...g for mode selection and parameters preset shows as figure 6 Control panel includes LED alphanumeric display tuning knob diode indicator lamps Fig 6 Control panel 1 3 1 Mode selection and parameters p...

Page 10: ...hile releasing it When welding finished current slopes down to where stops arc and stands while pushing it again then stops output current while releasing it Glossary 1 Pre gas flow time of gas flow b...

Page 11: ...Increase by tuning clockwise reduce by tuning counter clockwise Press the knob and tune clockwise or counter clockwise for quick preset Water cooled Air cooled shift Default set up is Water cooled If...

Page 12: ...ent TIG arc welding up slope normal welding pulse TIG arc welding release torch trigger down slope stop arc post gas flow end welding 2 2 4 step push torch trigger pre gas flow arc start arc starting...

Page 13: ...1 6 2 4 1 6 2 4 70 90 6 9 1 3 0 1 6 2 4 1 6 2 4 90 120 7 10 1 2 4 0 2 4 1 6 2 4 120 150 10 15 2 3 5 0 2 4 3 2 2 4 3 2 120 180 10 15 2 3 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 8 0 3 2 4 0 3 2 4 0 160 2...

Page 14: ...a long time in high temperature or in high welding current context the circuit breaker on the rear panel will tripped to power off When this situation occurs please switch off the disconnected switchb...

Page 15: ...and firmly 4 Check if the cables are connected correctly and firmly 3 2 Regular troubleshooting countermeasure Refer to appendix A 4 Periodical check and maintenance 1 Must removes dust from power res...

Page 16: ...urrent 10 160A Slope up time 0 1 10s Arc starting current 20 160A Constant current 5 315A 5 400A Arc Force current 10 100A 10 200A Peak current 5 315A 5 400A Pulse percentage 1 100 Pulse frequency 0 2...

Page 17: ......

Page 18: ...T module 3 phase rectified module output diode module other components Short circuited Inspection and replacement 3 Welding current is not stable Phase missing Main control board is damaged Inspect po...

Page 19: ...Front Panel Encoder for Encoder for Parameter S l ti ENC01 Parameter Setting ENC01 Selection ENC01 Output Connector MCB MCB001 Output Connector EURO Type OCN EURO S 2 Pin Connector Male CON2PNM...

Page 20: ...Rear Panel Rear Panel Fan FAN002...

Page 21: ...Top View p Drive Card PCB DRV 01U Display PCB PCB DSP TIGPLS 01 Control Main PCB PCB Transformer CTRAX004 TIGPLS 315I...

Page 22: ...rrent Protection PCB PCB33 AC Capacitor IGBT IGBT50R12 Capacitor CAP002 Input Bridge Module IBDG003 HF PCB PCB HF 01 MOV DC Capacitor F C it HF T f Water Flow Switch WFS 50W MOV MOV001 DC Capacitor CA...

Page 23: ...l S THCL Insulation Transformer INSTRX001 Main Transformer MTRAX006 P S THCL Snubber PCB for Output FRM PCB SNB Isolation PCB Output Rectifier M d l PCB SNB OUT 01 PCB ISO 02 Output Choke CHK001 Modul...

Page 24: ...1 HF PCB PCB HF 01 PCB HF 01 HF PCB CAPACITOR PCB22 01 PCB22 01 SOLONAID VALVE SV001 SV001 INSULATION TRANSFORMER INSTRX001 INSTRX001 MOV MOV001 MOV001 ISOLATION PCB PCB ISO 02 PCB ISO 02 SNUBBER PCB...

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