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  INTIG 401 PULSE

 

 

 

  DC Pulse Argon Welding Machine

Avoid facing the cylinder while installing the decompression flowmeter or the 
gasometer.

When not working, please tighten the valve.

6

Power

: (For electrically powered welding and cutting equipment) Turn off input 

power before installation, maintenances and repair, so that avoid accident.

Huanyuan welding equipment is Ι class safeguard equipment; please install the 
equipment by manufacture’s professional person

Ground the equipment perfectly in accordance with the manufacturer’s 
recommendations.

7

Power

:(For engine driven welding and cutting equipment)

Work in ventilated place or outdoors.

Do not add fuel near to fire or during engine starting or welding. When not working, 
add fuel after engine is cooling down; otherwise, the evaporation of hot fuel would 
result in dangers. Do not splash fuel out of the fuel tank, and do not start the engine
until complete evaporation of the outside fuel.

Make sure that all the safeguard equipments, machine cover and devices are all in a
good condition. Be sure that arms, clothes and all the tools do not touch all the 
moving and rotating components including V belt, gear and fan etc.

Sometimes having to dismantle some parts of the device during maintenance, but 
must keep safety awareness strongly every time. 

Do not put your hand close to fans and do not move the brake handle while 
operating.

Please remove the connection between the engine and the welding equipment to 
avoid sudden starting during maintenances.

When engine is hot, it is forbidden to open the airtight cover of the radiator water 
tank to avoid hurt by the hot vapor.

8

Electromagnetic

: Welding current going though any area can generate 

electromagnetic, as well as the welding equipment itself.

Electromagnetic would affect cardiac pacemaker, the cardiac pacemaker users 
should consult one’s doctor first.

The effect of electromagnetic to one’s health is not confirmed, so it might have 
some negative effect to one’s health.

Welders may use following method to reduce the hazardous of electromagnetic:

a. Bundle the cable connected to the work piece and the welding cable together.
b. Do not enwind partially or entirely your body with the cable.
c. Do not place yourself between the welding cable and the ground (work piece) 

cable, if the welding cable is by your left side, then the ground cable should be by 
your left side too.

d. The Welding cable and the ground cable are as short as possible.

e. D      e. Do not work near to the welding power source.

9

Lift equipment

: carton or wooden boxes package the welding machines supplied 

by Our. There is no lifting equipment in its wrapper. Users can move it to the 
prospective area by a fork-lift truck, then open the box.

If having rings, the machine can be transited using rings. While Our Welding 
Machine Manufacture reminds users, there is possible risk to damage the welding 
machine. It is better to push the welding machine moving in use of its rollers unless 
special situations.

Be sure that the appurtenances are all removed off when lifting.

When lifting, make sure that there is no person below the welding machine, and 
remind people passing by at any moment.

Do not move the hoist too fast.

10

Noise

: Our Welding Machine Manufacture reminds users: Noise beyond the limit 

(over 80 db) can cause injury to vision, heart and audition depending on oneself. 
Please consult local medical institution. Use the equipment with doctor’s permission
would help to keeping healthy.

- 3 -

Summary of Contents for INTIG 401

Page 1: ...B1 1604 INTIG 401 PULSE DC Pulse Argon Arc Welding Machine OPERATOR S MANUAL PLEASE READ CAREFELLY BEFORE OPERATION...

Page 2: ...g machine is 35 there is protection function when the machine is overloading used When it s protected and no power output must wait and after the temperature back to normal then use again 5 When weldi...

Page 3: ...the same time when using of degreasing cleaning or spraying operations The heat and rays of the arc can react with these gases to form phosgene a highly toxic gas Some protective gases used in weldin...

Page 4: ...tromagnetic Welding current going though any area can generate electromagnetic as well as the welding equipment itself Electromagnetic would affect cardiac pacemaker the cardiac pacemaker users should...

Page 5: ...iew 5 2 Working condition and environment 5 3 Specification and parameters 5 4 System description 6 5 Structure description 7 6 Installation 12 7 Operation 13 8 Maintenance 13 9 Trouble shooting 14 10...

Page 6: ...pieces except magnesium aluminum alloy such as stainless steel pipeline boiler aerospace equipment etc 2 Working condition Environment 2 1 Input Power 2 1 1 The exact input voltage wave shape should b...

Page 7: ...nt Rage A 0 120 Gas Pre flow Time S 0 5 Arc Striking Current Range A 5 400 5 500 Current Up slope Time S 0 10 Welding current A 5 400 5 500 Pulse Peak Current Range A 5 400 5 500 Pulse Background Curr...

Page 8: ...e width The negative feedback signal which is the real welding current get from the output current sensor put into the special PWM circuit after compared with the current adjust signal then output the...

Page 9: ...etc B B B Display type indicator of 1st digital display meter when the 1st digital display meter is displaying welding current this indicator is on C C C 2nd digital display meter it is used to displ...

Page 10: ...Welding current it is the current when there is no pulse working F Arc force current the arc force current of MMA G Hot start current the hot start current of MMA H Rotary encoder it is used to adjust...

Page 11: ...g welding torch it should be air cooling position when use water cooling welding torch it should be water cooling position and start the water pressure checking function 5 1 4 Operation mode area A Tw...

Page 12: ...el It quits the channel if there is no action within 5 seconds B Storage key to store the present welding parameter to the present channel C Parameter selection key to select a stored parameter to use...

Page 13: ...l signal connector D Communication interface B to connect the remote controller E Name plate position F Serial number position G Remote controller installation position H Air cooling fan I Air inlet t...

Page 14: ...es not need the cooling water but the water cooling welding torch so only when use water cooling welding torch the water can be connected in 6 4 When work as Tig connect terminal to work piece firmly...

Page 15: ...fter welding please don t take away the welding torch at once should wait the gas post flow time finish to protect the weld crater and tungsten electrode 7 6 MMA connect the work piece too according t...

Page 16: ...switch to auto position The spring in the air valve may have elastic shortage open the air valve and extend the spring 7 No argon The voltage of the air valve coil is insufficient or the coil was burn...

Page 17: ...e 2 Piece 9 Operation manual Qualified certificate Guarantee card 1 Piece 11 Key components list No Name Model Specification 1 Air switch INTIG 401 PULSE DZ47D 3P 40A 40A INTIG 501 PULSE DZ47D 3P 63A...

Page 18: ...V 11 0V TC1 XS3D 37 XS3C 38 XS3B 39 XS3A 0 XS5C XS5D XS5E XS5F 07 08 XS1C 11 XS1A 10 1 5V 1 5V EN D 1 5V 1 5V END NC NC XS7A 62 XS7B 63 XS7E 66 XS7C 64 XS7F 67 XS7D 65 XS2B XS2C XS2F XS2D XS2A XS2E X...

Page 19: ...INTIG 401 PULSE DC Pulse Argon Welding Machine The final explanation rights reserved to our Company If there is any changes in the user s manual forgive not to inform separately 18...

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