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Warranty

Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product 
manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1) 
year from the date of original purchase for consumer, commercial or industrial use.

This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric 
LLC’s prior consent.

Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges 
prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by 
writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois 
61080, or by calling 815-389-3771.

A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If 
found defective under the terms of this warranty, repair or replacement will be made, without charge, together 
with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the 
item will be repaired or replaced and returned to you at your expense.

This warranty covers normal use and does not cover damage or defect which results from alteration, accident, 
neglect, or improper installation, operation, or maintenance.

Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply 
to you.

Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective 
product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of 
any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither 
assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability 
on its behalf.

WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE 
CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL 
CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT, 
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER 
EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, 
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above 
limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have 
other rights which vary from state to state.

Changes in Dimensions and Specifications

All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice. 
Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request 
to Warner Electric.

P-1177-WE    819-0457    9/18 

www.warnerelectric.com

31 Industrial Park Road

New Hartford, CT 06057

815-389-3771

4578 East Park 30 Drive 

Columbia City, IN 46725

260-244-6183 

Summary of Contents for 5219 Series

Page 1: ...n Operation Instructions P 1177 WE 819 0457 This Manual covers Magstop Product Families as outlined below Series Reference Name Torque Range 5217 Series RMS 60 80 ft lb 5218 Series CMS 175 200 ft lb 5...

Page 2: ...ft lb This guide applies to Warner Electric MagStop clutches and clutch brakes used on power equipment Residential TG 2000 and Commercial MagStops are available in a range of torque capacities The Mag...

Page 3: ...rom the rotor to the driven load Power from the armature disk is transmitted to the pulley or flange by means of the leaf springs 3 Field Assembly The clutch power source contains the coil which gener...

Page 4: ...TER race must be supported or bearing damage may occur D drive Spacer removal D drive Spacer installation Washer Diameter Must Not Exceed OD of Bearing Inner Race Optional Washer 250 Inch 6 35 mm Mini...

Page 5: ...ments for a successful clutch application or installation are 2 Mounting bolt torque to be minimum of 3 8 24 UNF use Grade 8 bolt torqued to 45 49 lb ft Grade 5 bolt is unacceptable 7 16 20 UNF Grade...

Page 6: ...jury Thread size Torque ft lb Torque N m 3 8 24 UNF 45 49 ft lb 61 66 N m 7 16 20 UNF 55 60 ft lb 75 81 N m M 10 X 1 50 40 48 ft lb 55 65 N m Ground drive pulley or spacer must be chamfered to clear t...

Page 7: ...Frame Incorrect Do Not Orient So That Bracket Will Bind In Slot d To Frame Incorrect Do Not Orient So That Bracket Will Bind In Slot Do Not Bottom In Slot Correct 030 Min Loose Fit 060 Min Worst Case...

Page 8: ...ll 125 Min Do Not Orient So That Bracket Will Bind In Slot D Incorrect Make Sure That This Area Does Not Contact Field Shell 125 Min Do Not Orient So That Bracket Will Bind In Slot Do Not Bottom In Sl...

Page 9: ...Orient So That Bracket Will Bind In Slot 125 Min Incorrect Beginning of Flat re That a Does Contact ld Shell Do Not Orient So That Bracket Will Bind In Slot 030 Min Loose Fit 060 min Worst Case Stack...

Page 10: ...10 Warner Electric 800 825 9050 P 1177 WE 819 0457 030 Min Loose Fit Screw Must Be Free To Move Must Be Move Anti Rotation Example...

Page 11: ...Warner Electric 800 825 9050 P 1177 WE 819 0457 11 Aircraft Cable 030 Min Slack Anti Rotation Example...

Page 12: ...12 Warner Electric 800 825 9050 P 1177 WE 819 0457 030 Min Combined Loose Fit Anti Rotation Example...

Page 13: ...Warner Electric 800 825 9050 P 1177 WE 819 0457 13 030 Min Loose Fit 060 Min Worst Case Stackup Must Not Allow Bottoming In Slot Anti Rotation Example...

Page 14: ...replace Rotor armature airgap too large Rotor armature wear end of usable life Replace with new MagStop unit greater than 125 inch 3 18mm B Symptom Brake will not engage Problem Possible Causes Soluti...

Page 15: ...on page 4 when bolt is tightened Shaft bottoms on D drive Use proper spacer see Mounting page 6 Clutch not mounted square Ground Drive Spacer mounting shoulder Replace not squared See Mounting Figure...

Page 16: ...tage at the clutch See Figure 6 1 Turn engine off 2 Connect meter leads at the clutch connector 3 Select meter setting for voltage reading 4 Make sure wires will not become entangled in rotating compo...

Page 17: ...ver 0 70 proceed with procedure outline below Figure 3 When to remove shim When clutch has worn to the extent that the existing air gap is too large to allow for complete clutch engagement clutch may...

Page 18: ...n page 15 1 Loosen both brake mounting bolts to 1 full turn as shown below Figure 4 Note Do not remove brake pole from field shell armature brake pole tracks match with clutch off and brake on and nee...

Page 19: ...or be sure to torque the mounting bolt to the specified torque value Thread Size Grade Class Torque lb ft Torque N M 3 8 24 UNF Grade 8 45 49 ft lb 61 66 N m 7 16 20 UNF Grade 5 or 8 55 60 ft lb 75 81...

Page 20: ...tion may not apply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner Electric LLC be liable for...

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