Warn 95460 Installation Instructions Manual Download Page 9

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95470B0

34. Install brackets A10 ans A11 to bottom of bumper and

frame bracket.

35. With assistance, adjust bumper and tighten all hardware at

this time.

36. Repeat for other side.

37. While holding light bracket (A3) in place (from under and

behind bumper), line up light bezel (A10) through front

bumper light port to bracket. Secure pieces together

with ten stainless steel socket head screws (B10). Review

exploded view on page 3.

38. Repeat for other side.

NOTE: Light bezels are equipped with removable panels for

lights. Lights show installed sold separately.

39.

For Models with intercooler feature ONLY:

For maxiumum

air flow, install air scoop (A16) from behind bumper, using

five B15 and B16 hardware.

40. If not installing optional Ascent bar accessories, plug unused

holes with provided hole plugs (B17). Refer to exploded

view on page 3.

41. Installation is now complete.

B11, B12, B13 and B14

B1, B7, B8 and B9

Figure 20

Figure 21

Figure 22

Figure 23

A10

B15 and B16

Summary of Contents for 95460

Page 1: ...ectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallworn...

Page 2: ... page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 9 Maintenance Care page 10 T O O L S R E Q U I R E D Standard wrenches Standard sockets B E F O R E Y O U B E G I N N O T I C E This product may interfere with driver assist systems such as adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your ve...

Page 3: ...INNER 1 A13 95398 RH PLT FRM INNER 1 A14 38452 NUT STICK ASSY 2 A15 79913 TUBE SPACER 2 A16 95514 AIR SCOOP 1 ITEM PART NO DESCRIPTION QTY B1 22535 13 X 1 CPSCR HEX HEAD BOLT 18 B2 68896 5 8 11 X 6 CPSCR HEX HEAD BOLT 2 B3 68959 5 8 FLAT WASHER 4 B4 6820 5 8 LOCK WASHER 2 B5 6821 5 8 11 HEX NUT 2 B6 11294 1 2 13 X 2 HEX HEAD CAPSCREW 6 B7 1145 FLAT WASHER 48 B8 2596 LOCK WASHER 24 B9 1323 1 2 13 N...

Page 4: ...y and will need to be secured with zip ties underneath the vehicle Figure 2 3 Repeat for other side 4 Remove the two outer christmas tree clips holding plastic sheeting located between top edge of bumper and the bottom of the grille NOTE The third center christmas tree clip will be removed as you are removing the bumper from the front of the vehicle 5 Remove license plate and frame 6 From behind t...

Page 5: ...Repeat for other side 9 From inside the bumper remove the two nuts as shown in Figure 7 After removing nuts you can freely remove the tie bolt plate from behind the bumper 10 Repeat for other side 11 Get help to hold bumper in place I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 C A U T I O N Alwaysuseassistancewhenmovingorliftingheavyparts Figure 7 ...

Page 6: ...hristmas tree clip to be removed 14 Remove the center christmas tree clip and remove bumper completely Figure 10 15 Remove the rubber boot and the two bolts from tow hook You will not be reusing 16 Remove tow hook You will not be reusing See Figures 11 and 12 Repeat for other side NOTE If model is equipped with eco boost cutting the soft rubber from the around the innercooler will aid in bumper in...

Page 7: ...n only with lock washer B4 and nut B5 Figure 14 23 Do not tighten at this time 24 Using three bolts and washers B1 B7 attach the left hand bottom frame bracket A6 Insert the first two bolts B1 with washers B7 through bracket and vehicle frame Fasten with washer B7 lock washer B8 and nut B9 25 Insert the last most rear bolt B1 with lock washer B8 and washer B7 Fasten with nut assembly A14 26 Check ...

Page 8: ...1 Repeat steps 22 31 for other side NOTE You may wish to remove the two side impact bars at this time because after bumper installment is complete the impact bars will be exposed See Figure 17 32 Install front frame brackets A4 A5 using hardware B6 B7 B8 and B9 Refer to exploded view on page 4 See Figure 18 33 Slide bumper A1 in place and loosely attach to front frame brackets using B1 B7 B8 and B...

Page 9: ...s together with ten stainless steel socket head screws B10 Review exploded view on page 3 38 Repeat for other side NOTE Light bezels are equipped with removable panels for lights Lights show installed sold separately 39 For Models with intercooler feature ONLY For maxiumum air flow install air scoop A16 from behind bumper using five B15 and B16 hardware 40 If not installing optional Ascent bar acc...

Page 10: ...N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that lo...

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